[For Molds] Tooling Costs Reduced by Approximately 90%! Comparison Case of Cutting Chips in Boring Processing
【For Molds】Tool life increased over 20 times! Eliminate chip wrapping with sintered U breakers.
In the precision mold industry, where complex shapes and high dimensional accuracy are required, the management of chips during processing becomes a significant challenge. In internal diameter machining, if chips get clogged or extend to negatively impact the work surface or tools, it can lead to interruptions in processing and a decrease in finishing accuracy. These issues related to chip clogging can result in reduced production efficiency and shortened tool life. Our tool for boring operations, the "Sintered U-shaped Breaker Super Mini," has been developed to address these challenges. 【Application Scenarios】 - Precision mold machining of steel and stainless steel - Small-diameter boring operations starting from φ4.0mm - Machining where chip winding or clogging is a concern 【Benefits of Implementation】 - Reduction in processing interruptions due to chip clogging - Cost savings on tools through extended tool life - Improvement in machining accuracy
basic information
【Features】 - Compatible with a pilot hole diameter of φ4.0mm and capable of small diameter machining. - Prevents chip clogging even during machining of steel and stainless steel, achieving stable processing. - Usable with existing tool holders, lowering the barrier to introduction. - Economical due to sintered breakers, enabling low-cost mass production. - The Super Mini series allows for the use of various inserts with a single holder. 【Our Strengths】 Since our establishment in 1910, we have supported manufacturing sites as a specialized trading company for machine tools. Leveraging partnerships with 500 domestic suppliers and 20 overseas manufacturers primarily in Europe, we provide progressive and high-quality services that contribute to our customers' profits. In addition to the sale of cutting tools and machine tools, we also develop and sell our original brand "i-TOOL," as well as import and sell overseas products, catering to our customers' diverse needs.
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HORN
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■ S45C Vc：100m/min ap：0.2mm f：0.03mm/rev ■ SUS304 Vc：80m/min ap：0.2mm f：0.03mm/rev
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| Model number | overview |
|---|---|
| RS105.1833.2.4.U20 IG35/TH35 | 【Bottom hole diameter φ 4.0 mm ～】 Insert total length: 30mm |
| RS105.1833.3.4.U20 IG35/TH35 | 【Bottom hole diameter φ 4.0 mm ～】 Insert total length: 35mm |
| RS105.1833.2.5.U20 IG35/TH35 | 【Bottom hole diameter φ 5.0 mm ～】 Insert total length: 30mm |
| RS105.1833.3.5.U20 IG35/TH35 | 【Bottom hole diameter φ 5.0 mm ～】 Insert total length: 35mm |
| RS105.1833.4.5.U20 IG35/TH35 | 【Hole diameter φ 5.0 mm ～】 Insert total length: 40mm |
| RS105.1833.2.6.U20 IG35/TH35 | 【Bottom hole diameter φ 6.0 mm ～】 Insert total length: 30 mm |
| RS105.1833.3.6.U20 IG35/TH35 | 【Bottom hole diameter φ 6.0 mm ～】 Insert total length: 35 mm |
| RS105.1833.4.6.U20 IG35/TH35 | 【Bottom hole diameter φ 6.0 mm ～】 Insert total length: 40 mm |
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We are a specialized trading company for machine tools that started operations in 1910 in Kyoto as Izushi Shoten, dealing in cast iron materials, conductive tools, and adjustment belts. Since our founding, we have consistently supported the manufacturing field as a trading company. The manufacturing landscape is evolving daily, with new technologies being introduced one after another. It is our mission and joy to be entrusted with the work that contributes to the development of such manufacturing. Currently, we are active under partnerships with 500 domestic companies and 20 overseas companies, primarily in Europe, with excellent supplier manufacturers, and our mission is to continuously provide our customers with progressive and high-quality services. We aim to contribute to our customers' profits and, without hesitation, work hard for the development of society by delivering unconventional services, in other words, "creating value." Please look forward to it.