Tools for Machining Turbine Parts for the Energy Industry HORN
Tool costs reduced by about 90%! Solve chip issues with sintered U breakers.
In the energy industry, particularly in the manufacturing of turbine components, high precision and stable processing are required. Issues such as chip clogging that occurs during inner diameter machining, and the negative impact it has on the work surface and tools, directly lead to decreased processing efficiency and variations in product quality. Frequent processing stoppages due to chip removal also affect production planning. To address these challenges, we have developed the "Sintered U-shaped Breaker Super Mini" tool for boring operations. 【Usage Scenarios】 - Inner diameter machining of turbine components - Machining of steel and stainless steel - Processes prone to chip wrapping and clogging 【Benefits of Implementation】 - Significant reduction in tool costs (achievements: approximately 92%) - Prevention of processing stoppages due to chip clogging - Extension of tool life (achievements: over 20 times) - Realization of stable high-precision machining
basic information
【Features】 ■ Compatible with pilot hole diameters of φ 4.0, 5.0, and 6.0 mm (New products supporting φ 4.0 and φ 5.0 mm will be launched in December 2024) ■ Prevents chip clogging even when processing steel and stainless steel ■ Usable with existing tool holders ■ Achieves economical and low-cost mass production through sintered breakers ■ The Super Mini series allows the use of over 1000 different inserts with a single holder 【Our Strengths】 Since our establishment in 1910, we have supported manufacturing sites as a specialized trading company for machine tools. With partnerships with 500 domestic companies and 20 overseas companies primarily in Europe, we are committed to providing our customers with consistently progressive and high-quality services. In addition to the sale of cutting tools and machine tools, we also develop and sell our original brand "i-TOOL," and import and sell overseas products, pursuing "value creation" that contributes to our customers' profits.
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Model number/Brand name
HORN
Applications/Examples of results
■ S45C Vc：100m/min ap：0.2mm f：0.03mm/rev ■ SUS304 Vc：80m/min ap：0.2mm f：0.03mm/rev
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Line up（8）
| Model number | overview |
|---|---|
| RS105.1833.2.4.U20 IG35/TH35 | 【Drill hole diameter φ 4.0 mm ～】 Insert total length: 30mm |
| RS105.1833.3.4.U20 IG35/TH35 | 【Bottom hole diameter φ 4.0 mm ～】 Insert total length: 35mm |
| RS105.1833.2.5.U20 IG35/TH35 | 【Bottom hole diameter φ 5.0 mm ～】 Insert total length: 30mm |
| RS105.1833.3.5.U20 IG35/TH35 | 【Bottom hole diameter φ 5.0 mm ～】 Insert total length: 35mm |
| RS105.1833.4.5.U20 IG35/TH35 | 【Bottom hole diameter φ 5.0 mm ～】 Insert total length: 40mm |
| RS105.1833.2.6.U20 IG35/TH35 | 【Bottom hole diameter φ 6.0 mm ～】 Insert total length: 30 mm |
| RS105.1833.3.6.U20 IG35/TH35 | 【Bottom hole diameter φ 6.0 mm ～】 Insert total length: 35 mm |
| RS105.1833.4.6.U20 IG35/TH35 | 【Bottom hole diameter φ 6.0 mm ～】 Insert total length: 40 mm |
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We are a specialized trading company for machine tools that started operations in 1910 in Kyoto as Izushi Shoten, dealing in cast iron materials, conductive tools, and adjustment belts. Since our founding, we have consistently supported the manufacturing field as a trading company. The manufacturing landscape is evolving daily, with new technologies being introduced one after another. It is our mission and joy to be entrusted with the work that contributes to the development of such manufacturing. Currently, we are active under partnerships with 500 domestic companies and 20 overseas companies, primarily in Europe, with excellent supplier manufacturers, and our mission is to continuously provide our customers with progressive and high-quality services. We aim to contribute to our customers' profits and, without hesitation, work hard for the development of society by delivering unconventional services, in other words, "creating value." Please look forward to it.