Ultra-hard gear skiving cutter and gear deburring tool for machine tools.
Achieving high-precision and high-efficiency gear processing and deburring with a single machine.
In the machine tool industry, there is a demand for both improved productivity and processing accuracy. Particularly in gear machining, high-precision finishing and efficient burr removal significantly impact product quality and the overall speed of the production line. Inadequate machining or leftover burrs can lead to troubles in subsequent processes and a decrease in product lifespan. HORN's carbide gear skiving cutters and gear burr removal tools address these challenges by achieving high-precision and high-efficiency gear machining while simultaneously enabling rapid burr removal, thereby contributing to increased productivity for our customers. 【Application Scenarios】 - Gear skiving machining on composite machining centers and 5-axis machining machines - Burr removal on gear end faces - Machining of small-diameter gears - Manufacturing of external and internal gears on NC lathes and composite machining centers 【Benefits of Implementation】 - Time savings through one-chucking machining of gear processing and burr removal - Achievement of high-precision gear machining - Improved work efficiency with burr removal in about 2 seconds - Compatibility with various module sizes
basic information
【Features】 - System WSA: Compatible with a minimum module of m 0.2, capable of small diameter machining (φ7.0mm and above), precision cutting edge grinding finish using a 5-axis NC grinding machine (compatible with PS/PSP tooth profiles). - System WSR: Replaceable cutting edge, compatible with a maximum module of m 5.0, features an interface that achieves high dimensional concentricity (patented), coolant supply from the rake face side available (optional). - System M117: Insert replaceable, compatible with a maximum module of m 8.0, adopts an automatic centering type insert seat, cutter arbor compatible with various spindle interfaces. - Gear broaching Systems N105, N110, S117: Replaceable cutting edge, compatible with a maximum module of m 5.0, capable of manufacturing external and internal gears using NC lathes and multi-tasking machines. - Gear end face deburring tool System DSS: Carbide solid, capable of one-chucking processing for gear skiving + deburring on multi-tasking machines and 5-axis machining centers, deburring possible in about 2 seconds. - All products are custom-made.
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HORN
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For more details, please refer to the PDF document or feel free to contact us.
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We are a specialized trading company for machine tools that started operations in 1910 in Kyoto as Izushi Shoten, dealing in cast iron materials, conductive tools, and adjustment belts. Since our founding, we have consistently supported the manufacturing field as a trading company. The manufacturing landscape is evolving daily, with new technologies being introduced one after another. It is our mission and joy to be entrusted with the work that contributes to the development of such manufacturing. Currently, we are active under partnerships with 500 domestic companies and 20 overseas companies, primarily in Europe, with excellent supplier manufacturers, and our mission is to continuously provide our customers with progressive and high-quality services. We aim to contribute to our customers' profits and, without hesitation, work hard for the development of society by delivering unconventional services, in other words, "creating value." Please look forward to it.