【For Medical Devices】HORN Mini Tool for Internal Grooving Processing
Inserts with chip breakers for grooving and side turning that contribute to precision machining.
In the medical device industry, precise machining of fine and complex parts is required. Particularly in inner diameter processing, issues such as chip clogging and vibration or deflection during machining can affect the accuracy and quality of the products. To solve these challenges and achieve stable precision machining, tools with high rigidity and excellent chip management are essential. The HORN inner diameter grooving tool 'Mini,' handled by IZUSHI, meets the precision machining needs of the medical device sector. 【Application Scenarios】 - Inner diameter grooving of fine parts - Boring operations requiring high precision - Thread cutting of complex shapes 【Benefits of Implementation】 - Reduced frequency of chip clogging - Achieved stable high-rigidity machining - Contributed to improved machining accuracy
basic information
【Features】 ■ High rigidity and stable machining enabled by a unique six-sided clamping system ■ Internal lubrication type that reliably supplies coolant to the cutting edge ■ Secure clamping guaranteed with the tightening of a single screw ■ In the same system, a single holder can accommodate various machining operations and groove widths ■ Compatible machining: grooving, boring, threading, end face grooving, chamfering ・ Minimum pilot hole diameter: φ 6.0 mm to φ 18.0 mm ・ Insert width: 0.7 mm to 3.0 mm ・ Maximum groove depth: 0.8 mm to 8.0 mm 【Chip Breaker Lineup】 ■ D Breaker: for grooving and side cutting ■ R Breaker: for boring and side cutting ■ GM Breaker: for threading operations ■ I Breaker: for boring, contouring, and end face machining
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Applications/Examples of results
Example of replacing a competitor's tool with HORN Mini D Breaker (Our Case) Material being machined: SUM23 Cutting speed: Approximately 1.6 times faster 60m/min → 100m/min Feed rate: Approximately 1.5 times faster 0.02mm/rev → 0.03mm/rev Tool life: Over 10 times longer 150 pieces → 1500 pieces Processing time: Approximately 46% shorter About 28 seconds → About 15 seconds
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We are a specialized trading company for machine tools that started operations in 1910 in Kyoto as Izushi Shoten, dealing in cast iron materials, conductive tools, and adjustment belts. Since our founding, we have consistently supported the manufacturing field as a trading company. The manufacturing landscape is evolving daily, with new technologies being introduced one after another. It is our mission and joy to be entrusted with the work that contributes to the development of such manufacturing. Currently, we are active under partnerships with 500 domestic companies and 20 overseas companies, primarily in Europe, with excellent supplier manufacturers, and our mission is to continuously provide our customers with progressive and high-quality services. We aim to contribute to our customers' profits and, without hesitation, work hard for the development of society by delivering unconventional services, in other words, "creating value." Please look forward to it.