Mini tool for internal grooving processing for the energy industry.
Tools for groove cutting that contribute to reducing chattering and tool wear, and resolving chip clogging.
In the energy industry, equipment requires high reliability and stable operation over long periods. In particular, for processing complex-shaped parts and minimizing downtime during maintenance, high machining accuracy and long tool life are essential. Chip clogging and vibrations or deflections during machining can lead to decreased machining accuracy, premature tool wear, and even damage to the equipment. The HORN company's internal grooving tool 'Mini,' handled by IZUSHI, addresses these challenges and contributes to stable operation and longevity of the equipment. 【Usage Scenarios】 - Machining of parts for energy-related equipment - Manufacturing of precision parts in plant facilities - Machining of parts that require long-term stable operation 【Benefits of Implementation】 - Improved equipment reliability through enhanced machining accuracy - Reduced maintenance costs due to extended tool life - Improved machining efficiency by resolving chip clogging
basic information
【Features】 ■ High rigidity and stable processing enabled by a unique six-sided clamping mechanism ■ Internal lubrication system that reliably supplies coolant to the cutting edge ■ Secure clamping guaranteed with the tightening of a single screw ■ One holder accommodates various machining and groove widths in the same system ■ Applicable machining: grooving, boring, threading, end face grooving, chamfering ・ Minimum pilot hole diameter: φ 6.0 mm to φ 18.0 mm ・ Insert width: 0.7 mm to 3.0 mm ・ Maximum groove depth: 0.8 mm to 8.0 mm 【Our Strengths】 IZUSHI has been a specialized trading company for machine tools supporting manufacturing sites since its establishment in 1910. With partnerships with 500 domestic companies and 20 overseas companies primarily in Europe, we provide progressive and high-quality services that contribute to our customers' profitability. We contribute to the development of manufacturing sites through the sale of cutting tools, machine tools, precision instruments, information provision services, the development and sale of our original brand "i-TOOL," and the import and sale of overseas products.
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Applications/Examples of results
Example of replacing a competitor's tool with HORN Mini D Breaker (Our Case) Material being machined: SUM23 Cutting speed: Approximately 1.6 times faster 60m/min → 100m/min Feed rate: Approximately 1.5 times faster 0.02mm/rev → 0.03mm/rev Tool life: Over 10 times longer 150 pieces → 1500 pieces Processing time: Approximately 46% shorter About 28 seconds → About 15 seconds
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We are a specialized trading company for machine tools that started operations in 1910 in Kyoto as Izushi Shoten, dealing in cast iron materials, conductive tools, and adjustment belts. Since our founding, we have consistently supported the manufacturing field as a trading company. The manufacturing landscape is evolving daily, with new technologies being introduced one after another. It is our mission and joy to be entrusted with the work that contributes to the development of such manufacturing. Currently, we are active under partnerships with 500 domestic companies and 20 overseas companies, primarily in Europe, with excellent supplier manufacturers, and our mission is to continuously provide our customers with progressive and high-quality services. We aim to contribute to our customers' profits and, without hesitation, work hard for the development of society by delivering unconventional services, in other words, "creating value." Please look forward to it.