Mini Tool for Horn Internal Diameter Grooving for Industrial Pumps
Tools that contribute to the elimination of chip clogging and the reduction of vibration and tipping.
In the manufacturing field of industrial pumps, the precision of parts is directly linked to the performance and lifespan of the products, necessitating precise inner diameter machining. In particular, issues such as chip clogging and vibrations or deflections during processing can lead to decreased machining accuracy, shortened tool life, and ultimately increased maintenance frequency. To address these problems and contribute to improvements in productivity and reliability, the HORN company's inner diameter grooving tool "Mini" is suitable. 【Application Scenarios】 - Inner diameter grooving machining of industrial pump parts - Reduction of production stoppages due to chip clogging - Stable machining in deep groove processing - Decrease in maintenance frequency 【Effects of Implementation】 - Improved machining accuracy - Extended tool life (example: over 10 times) - Reduced machining time (example: about 46%) - Decreased maintenance costs
basic information
【Features】 ■ High rigidity and stable processing enabled by a unique six-sided clamping mechanism ■ Internal lubrication system that reliably supplies coolant to the cutting edge ■ Secure clamping guaranteed with the tightening of a single screw ■ In the same system, a single holder can accommodate various machining and groove widths ■ Applicable processes: grooving, boring, threading, end face grooving, chamfering ・ Minimum pilot hole diameter: φ 6.0 mm to φ 18.0 mm ・ Insert width: 0.7 mm to 3.0 mm ・ Maximum groove depth: 0.8 mm to 8.0 mm 【Our Strengths】 IZUSHI has been a specialized trading company for machine tools supporting manufacturing sites since its establishment in 1910. With partnerships with 500 domestic companies and 20 overseas companies mainly in Europe, we provide progressive and high-quality services that contribute to our customers' profitability. In particular, we leverage our expertise in the selection and utilization of cutting tools to help solve our customers' challenges.
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Applications/Examples of results
Example of replacing a competitor's tool with HORN Mini D Breaker (Our case) Material being machined: SUM23 Cutting speed: Approximately 1.6 times faster 60m/min → 100m/min Feed rate: Approximately 1.5 times faster 0.02mm/rev → 0.03mm/rev Tool life: Over 10 times longer 150 pieces → 1500 pieces Processing time: Approximately 46% reduced About 28 seconds → About 15 seconds
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We are a specialized trading company for machine tools that started operations in 1910 in Kyoto as Izushi Shoten, dealing in cast iron materials, conductive tools, and adjustment belts. Since our founding, we have consistently supported the manufacturing field as a trading company. The manufacturing landscape is evolving daily, with new technologies being introduced one after another. It is our mission and joy to be entrusted with the work that contributes to the development of such manufacturing. Currently, we are active under partnerships with 500 domestic companies and 20 overseas companies, primarily in Europe, with excellent supplier manufacturers, and our mission is to continuously provide our customers with progressive and high-quality services. We aim to contribute to our customers' profits and, without hesitation, work hard for the development of society by delivering unconventional services, in other words, "creating value." Please look forward to it.