U Breaker Super Mini Tool for Boring Processing for Medical Devices
Reduce chip clogging in implant processing and achieve stable machining.
In the precision machining of medical devices, particularly implants, the handling of fine chips and the maintenance of the quality of the machined surface are extremely important. When chips become clogged, it not only interrupts the machining process but can also damage the work surface and tools, potentially affecting the accuracy and reliability of the products. To address these challenges, the HORN U Breaker Super Mini tool for boring operations enhances chip fragmentation and reduces the risk of machining interruptions. [Application Scenarios] - Small-diameter boring of implant components - Machining of difficult materials such as titanium alloys - Manufacturing of medical device components that require high precision [Benefits of Implementation] - Reduction of downtime due to chip clogging - Extension of tool life - Improvement and stabilization of machining accuracy
basic information
【Features】 ■ Compatible with pilot hole diameters of φ 4.0, 5.0, and 6.0 mm (New products compatible with φ 4.0 and φ 5.0 mm will be launched in December 2024) ■ Eliminates chip clogging even with steel and stainless steel ■ Usable with existing tool holders ■ Achieved breaker formation through sintering, making it economical. Enables mass production at a lower cost compared to laser and grinding products. 【Our Strengths】 Since our establishment in 1910, we have supported manufacturing sites as a specialized trading company for machine tools. With partnerships with 500 domestic suppliers and 20 overseas suppliers primarily in Europe, we are committed to providing our customers with consistently progressive and high-quality services. In addition to the sale of cutting tools, machine tools, and precision instruments, we also develop and sell our original brand "i-TOOL," and import and sell overseas products, promoting "value creation" that contributes to our customers' profits.
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Model number/Brand name
HORN
Applications/Examples of results
■ S45C Vc：100m/min ap：0.2mm f：0.03mm/rev ■ SUS304 Vc：80m/min ap：0.2mm f：0.03mm/rev
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Line up（8）
| Model number | overview |
|---|---|
| RS105.1833.2.4.U20 IG35/TH35 | 【Bottom hole diameter φ 4.0 mm ～】 Insert total length: 30mm |
| RS105.1833.3.4.U20 IG35/TH35 | 【Bottom hole diameter φ 4.0 mm ～】 Insert total length: 35mm |
| RS105.1833.2.5.U20 IG35/TH35 | 【Bottom hole diameter φ 5.0 mm ～】 Insert total length: 30mm |
| RS105.1833.3.5.U20 IG35/TH35 | 【Bottom hole diameter φ 5.0 mm ～】 Insert total length: 35mm |
| RS105.1833.4.5.U20 IG35/TH35 | 【Bottom hole diameter φ 5.0 mm ～】 Insert total length: 40mm |
| RS105.1833.2.6.U20 IG35/TH35 | 【Bottom hole diameter φ 6.0 mm ～】 Insert total length: 30 mm |
| RS105.1833.3.6.U20 IG35/TH35 | 【Bottom hole diameter φ 6.0 mm ～】 Insert total length: 35 mm |
| RS105.1833.4.6.U20 IG35/TH35 | 【Bottom hole diameter φ 6.0 mm ～】 Insert total length: 40 mm |
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We are a specialized trading company for machine tools that started operations in 1910 in Kyoto as Izushi Shoten, dealing in cast iron materials, conductive tools, and adjustment belts. Since our founding, we have consistently supported the manufacturing field as a trading company. The manufacturing landscape is evolving daily, with new technologies being introduced one after another. It is our mission and joy to be entrusted with the work that contributes to the development of such manufacturing. Currently, we are active under partnerships with 500 domestic companies and 20 overseas companies, primarily in Europe, with excellent supplier manufacturers, and our mission is to continuously provide our customers with progressive and high-quality services. We aim to contribute to our customers' profits and, without hesitation, work hard for the development of society by delivering unconventional services, in other words, "creating value." Please look forward to it.