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Automates the reel winding process, enabling continuous operation of the reel winding process. [Auto Reel Changer RCS-516BL]
The work inserted into the embossed tape is wound onto a reel, and labels are attached. After that, it is equipment that can stock in the reel storage section. 【Features】 ■ Unique mechanism for ree…
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[Case Presentation] Proposal for the introduction of a reel changer to existing equipment. Various options available! This is a case study for the smooth automation of the reel winding process using a reel changer.
Automating the reel winding process, with the option to retrofit existing taping devices! This equipment winds the work inserted into the embossed tape onto a reel and applies labels. It can then stock the reels in the storage section. It has also been introduced to major electronic component manufacturers. 【Issue 1】 We want to reduce the man-hours for reel winding and label application tasks and manage production quantities. 【Issue 2】 We want to select a reel changer that can connect to our existing equipment. We are considering equipment that has versatility and can accommodate a wide range of products. 【Features】 ■ Unique mechanism for the reel changer ■ Label application after winding onto the reel (Option: Reel label application unit) ■ Can also be retrofitted to existing taping machines (Option: Leader section emboss cut unit) ■ You can choose the type of reel (paper and plastic reels) ■ Embossed tape width: 12mm to 44mm ■ Compatible with outer diameters of φ380 and φ330; special specifications can accommodate Φ480.
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Peeling strength testing machine with data storage function PBT-200. This device measures the peeling strength of cover tapes for embossed tapping products based on JIS standards. It is capable of storing the measured peeling strength data.
This is a device for measuring the peel strength of cover tape for embossed taping products based on JIS standards. It has the capability to save the measured peel strength data, and it is also possible to extract the data in formats such as CSV. 【Features】 - Built-in memory for saving data, with the ability to output to CSV on an SD card for verification. - Simple design for ease of use and easy portability.
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[Product Introduction & Case Studies] Reasons why our manual embossing and stamping machine is recommended for small lot production. It can be switched over in a short time, making it ideal for creating sample shipments and parts in small lots where automatic insertion is difficult. Give it a try!
We have received many inquiries about this equipment, but due to the recent semiconductor shortage, the delivery dates for the components have been unclear, and we have not been able to provide information on delivery times. However, we will have the actual machine available starting in August 2023. This machine is a standalone unit, but it is also incorporated into automated systems for mass production, so there are many customers considering its introduction for evaluation purposes. You can also confirm its operation with the actual machine, so please feel free to contact us. Additionally, if urgent implementation is necessary, we will consider selling this unit as well. [Overview] If you visit JCCE, we will introduce you to a series of operations. You will also have the opportunity to handle the actual machine yourself, including experiencing its operation, so please feel free to contact us through the "Inquiry" section on the Ipros site. ■ We will introduce the operation using samples prepared by our company. ■ Please try it out and confirm its ease of use.
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(Application No.) Aluminum Foil Straw Tabletop Winding Device - This is a device for manufacturing straws made from metal foils such as aluminum foil soft materials.
[Development Background] Microplastics, which are tiny fragments of plastic products, float in the ocean without decomposing and affect the ecosystems of marine life. In response to this issue, aluminum foil straws have been proposed as a substitute for plastic straws because their density is greater than that of water, preventing them from floating, and they corrode during the process, thus having a minimal impact on marine ecosystems. The development of this device has arisen from the background of the above proposal. Japanese Patent Application No. 2022-151147: Straw Manufacturing Device
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[Product Introduction and Case Studies] Reasons why our manual radial taping machine is recommended for small lot production. Changing the feed hole pitch is easy with size-specific part replacements! It is ideal for small quantities of various products and sample taping.
We receive many inquiries about this equipment, but due to the recent semiconductor shortage, the delivery times for the components have been unclear, and we have not been able to provide information on delivery dates. However, we will have the actual machine available starting in August 2023. This machine is a standalone unit, but it is also incorporated into automated systems for mass production, so there are many customers who are considering its introduction for evaluation purposes. You can also confirm its operation with the actual machine, so please feel free to contact us. If urgent implementation is necessary, we will also consider selling this unit. [Overview] If you visit JCCE, we will introduce you to a series of operations. Additionally, you will have the opportunity to handle the actual machine yourself, including experiencing its operation, so please feel free to contact us through the "Inquiry" section of the Ipros site. ■ We will introduce its operation using samples prepared by our company. ■ Please try it out and confirm its ease of use.
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[Introduction of Actual Equipment / Case Studies] Reasons why our vacuum impregnation device is recommended as a testing machine for small-sized workpieces. Ideal for testing and research of workpiece materials! The compact and easy-to-handle vacuum impregnation device has become even easier to use with just a power connection.
We have received many inquiries about this equipment, but due to the recent semiconductor shortage, the delivery dates for the components have been unclear, and we have been unable to provide information on delivery times. However, we will have the actual machine available starting July 2023. This machine is a standalone unit, but it is also incorporated into automated systems for mass production, so there are many customers considering its introduction for evaluation purposes. You can also confirm its operation with this actual machine, so please feel free to inquire. Additionally, if urgent implementation is necessary, we will consider the sale of this unit. [Overview] If you visit JCCE, we will introduce a series of operations. You will also have the opportunity to handle the actual machine yourself, including experiencing its operation, so please feel free to contact us through the 'Inquiry' section on the Ipros site. ■ We will demonstrate the operation using samples prepared by our company. ■ Please try it out and confirm its ease of use.
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A model that adds a heating function to the conventional vacuum impregnation device!
This is a compact and simple device that enables vacuum impregnation under conditions where the immersion liquid is heated by a built-in heating unit that warms the liquid tank. 【Features】 ■ Equipped with a built-in heating unit ■ Proven jigs tailored to the workpiece ■ Equipped with a liquid temperature regulator ■ Automatic mode function for setting operations *For other functions and details, please refer to the PDF document or feel free to contact us.
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This is a tabletop device for measuring necessary electrical measurements. By changing the measuring instruments, various measurements can be performed! [SMD-EDLC Type Tabletop Characteristic Sorter JTS-120]
This is a device that measures the necessary electrical measurements when products placed on a pallet are set and started. By changing the measuring instruments, various measurements can be performed. Additionally, the measured data can be managed by pallet number and integrated into a single file as pallet data. 【Features】 ■ Integrates measurement values into a simple database. ■ Sorts electrical measurements and discharges products determined to be defective into a classification box. *For other functions and details, please refer to the PDF document. Feel free to contact us for any inquiries.*
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We will automatically measure the temperature measurement conditions of the product using a constant temperature bath! [Aluminum Electrolytic Capacitor Product Measurement Tester JMT-QT10]
This is a device that uses a constant temperature bath to automatically perform a series of operations by programming the temperature measurement conditions for the product. 【Features】 ■ Measurement data is collected on a computer using a dedicated application. ■ The product is heated in the constant temperature bath, followed by measurements of Cap, tanδ, ESR, and impedance. *For other functions and details, please refer to the PDF document. Feel free to contact us as well.
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[Case Study] Manual Taping Machine ➀ Small Lot Production for Electronic Component Manufacturers and Trading Companies
For customers looking for taping equipment to package small lots of electronic components Issue 1 There are surface-mounted electronic components, but there is no need for a fully automated machine for mass production. Additionally, we want something easy to use for trial purposes. Issue 2 There are irregularly shaped radial electronic components that are difficult to insert automatically; small lots are acceptable. We propose the following equipment: - FET-370 Manual Embossed Taping Machine - HIT-300 Manual Radial Taping Machine *For other functions and details, please refer to the PDF document. Feel free to contact us for inquiries.*
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The manual type rivet machine is easy to handle even as a testing machine! [Manual Rivet Machine for Aluminum Electrolytic Capacitors JMS-430]
This is a manual crimping machine for aluminum electrolytic capacitors. It is a simple device that allows for manual crimping of lead terminals and foil using a punch-type die after installing the foil reel. 【Features】 ■ Adopts a unit system designed for mass production machines. ■ With its simple structure and manual crimping, it is ideal as a testing machine. *For other functions and details, please refer to the PDF materials. Feel free to contact us as well.*
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It is a portable stand that can be used in various situations! [Foot-operated hand sanitizer stand]
Keep your hands clean with a foot-operated stand! Since there is no hand contact, it helps maintain a clean environment. 【Features】 ■ Being foot-operated, it prevents hand contact and keeps the usage environment clean. ■ Compatible bottle height ranges widely from 110 to 270 mm. ■ It is a portable stand that can be used in various settings such as entrances, cafeterias, and restrooms in companies, factories, schools, hospitals, and other places with foot traffic. ■ Custom manufacturing is also available in addition to standard products. *For other functions and details, please refer to the PDF document. Feel free to contact us for inquiries.*
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Device for measuring voltage values during charging and discharging! 【Charging and discharging system LSDS for small lithium-ion secondary battery products】
A device that measures voltage values during charging and discharging when products placed on a pallet are set and started. 【Features】 ■ Measurement data such as charging and discharging capacity and voltage is collected on a computer via a dedicated application. ■ Simple structure and operation that makes it easy to set up the measurement tray. *For other functions and details, please refer to the PDF document. Feel free to contact us as well.*
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Case Study: Vacuum Impregnation Machine ➀ Pharmaceutical Company
"It is an impregnation device with a mechanism suitable for testing." We have received this evaluation. We would like to introduce the background and key points for adoption when introducing it to pharmaceutical companies. 【Features】 - By adopting a rigid aluminum machined layer, the device excels in maintaining airtightness. - The combination of ball screws and servo motors enhances the reproducibility of experiments through precise positioning of the stage's vertical movement (the vertical speed can be set to three levels). - It has received high praise from manufacturers and research institutions. The use of a vacuum pump with excellent vacuum speed allows for quick attainment of the specified vacuum level, demonstrating its true value in experiments such as vacuum impregnation. - The design excels in workability, featuring a large observation window that provides excellent visibility of products within the vacuum chamber. - It offers versatility with fixtures tailored to the products being vacuum impregnated, allowing for the holding of various products. - Specification changes incorporating requests are also possible. - Height can be adjusted with high precision.
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Case Study: Vacuum Impregnation Machine for Capacitor Manufacturer
"We have received evaluations stating that our product has high reproducibility, allowing for high-quality mass production." We would like to introduce the background of its introduction to capacitor manufacturers and the key points of its adoption. 【Features】 - By adopting a rigid aluminum machined layer, the device excels in maintaining airtightness. - The combination of ball screws and servo motors enhances the reproducibility of experiments through precise vertical positioning of the stage (the vertical speed can be set to three levels). - It has received great acclaim from manufacturers and research institutions. The use of a vacuum pump with excellent vacuum speed allows for quick attainment of the specified vacuum level, demonstrating its true value in experiments such as vacuum impregnation. - The design excels in workability and features a large observation window that provides excellent visibility of products within the vacuum chamber. - It offers versatility with fixtures tailored to the products being vacuum impregnated, allowing for the holding of a variety of products. - Specification changes incorporating requests are also possible. - Height can be adjusted with high precision.
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This is an automatic machine for taping radial-shaped electronic components! 【Radial Type Forming Taping Machine CFT-450】
This machine converts electronic components (LEDs and others) supplied to Panasonic machines and other mounting machines into taped products at high speed. It is a dedicated machine that aligns the polarity of the lead wires of radial electronic components, forms them into tape, and stores them in a specially designed box in a zigzag manner. 【Features】 - High-speed stabilization of supply through indexing and belts. - Possibility of visual inspection of the shape after taping. - Equipped with a mechanism for ejecting defective products before taping. - Increases the operating rate of the box automatic exchange device installation process. * For other functions and details, please refer to the PDF materials. Feel free to contact us for inquiries.
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It can be used for creating sample shipments, small lots, and irregular electronic components that are difficult to automatically insert! 【Manual Radial Taping Machine HIT-300】
This machine is an automatic device that tapes radial electronic components supplied to Panasert machines, Abisert machines, and other mounting machines by hand-inserting them one by one onto carrier tape and adhesive tape while applying heat and pressure. 【Features】 ■ Compact design and lightweight type. ■ Capable of accommodating various taping specifications. ■ Settings and management can be performed using a small PLC control. *For other functions and details, please refer to the PDF materials. Feel free to contact us for any inquiries.
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We will create a laser marker box tailored to our customers, utilizing our production achievements with the equipment! 【Laser Marker Box】
It prevents scattered light that hits the workpiece during the laser marker processing from leaking outside, protecting the operator's eyes from the dangers of laser light. 【Features】 ■ Uses a light-shielding plate. ■ The focal position with the laser can be adjusted using the base. ■ Custom manufacturing is possible (for laser slit machines, laser marking machines). *For other functions and details, please refer to the PDF materials. Feel free to contact us.
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Manufacturing automotive-compatible vibration-resistant V-chip aluminum capacitors! 【Conductive Polymer Hybrid Aluminum Electrolytic Capacitor V-chip Vibration-resistant Mounting Machine JVA-302】
This machine is designed to manufacture automotive-compatible vibration-resistant V-chip aluminum capacitors. It has been upgraded with new features and improvements over the previous model. 【Features】 - Adopts a stable method for ESR measurement and leakage current testing. - Structure that allows for easy switching of substrate types. - Automation of the storage process with an optional reel changer.
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Automatic sorting machine with aging function compatible with small-sized products, featuring an efficient drum-type aging furnace. [Aging automatic sorting machine for aluminum capacitors ATS-720J]
This machine is designed to repair coating defects through a heating and voltage application process, followed by an electrical characteristic check for quality selection. Additionally, a standard machine developed for small items with a diameter of 8 mm or less has been made easier to use by modifying the control circuit using commercially available PLCs. 【Features】 ■ Energy-saving, reduces the time to reach the set temperature. ■ Individual power supply method reduces the impact on other products. ■ Design allows for easy size changes of capacitors. ■ Emphasis on maintainability.
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Adopting an efficient drum-type aging furnace, this automatic sorting machine with aging function is designed to accommodate large-sized medium and high-pressure products. [Automatic Sorting Machine with Aging Function for Aluminum Capacitors ATS-160JH]
This machine is designed for the repair process of coating defects through heating and voltage application, followed by an electrical characteristic check for quality selection. Additionally, it has been further improved for ease of use by modifying the control circuit using commercially available PLCs to accommodate large-sized medium and high-voltage products with a diameter of 10 mm or more. 【Features】 ■ Energy-saving, reduces the time to reach the set temperature. ■ Individual power supply method reduces the impact on other products. ■ Design allows for easy size changes of capacitors. ■ Emphasis on maintainability.
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Weld the element lead wires to the welding bar with high precision and at equal intervals. [Aluminum capacitor element spot welder JES-750]
This machine sequentially resistance welds the lead wires of radial-type aluminum capacitor elements to a welding bar after aligning and supplying the elements. 【Features】 ■ Excellent proprietary technology for the welding head ■ Automation possible with a pallet storage machine ■ Can choose between parts ball method and taping method for supplying elements
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Laser cutting is possible from a width of 1mm! 【Automatic Laser Slitting Machine JLS-50S】
This machine is a device for cutting aluminum foil (or copper foil) using a laser. 【Features】 ■ High precision winding of the cut foil and an easy-to-handle simple structure ■ No blade wear due to laser cutting
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By switching between two types of charging times, it is possible to conduct voltage and resistance testing and sorting without reducing productivity. [Coin-type battery automatic testing device JSP-340]
This machine automatically inspects and sorts coin-type batteries by supplying them to the parts feeder, measuring and distinguishing specified inspection items, and sorting good and defective products. 【Features】 ■ Collects measurement results as data ■ Switchable structure for two types of charging times
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Integrated assembly from impregnation of capacitor elements to rubber insertion, case assembly, sealing, and sleeve application. [Fully automatic assembly machine for aluminum capacitors FTO-3050]
This equipment allows for fully automated assembly from supplying capacitor elements from a parts feeder, to impregnating the elements in electrolyte, inserting the elements into cases, and curling after sealing. 【Features】 ■ Time reduction through unitization of parts for changing capacitor sizes ■ Liquid level in the impregnation tank controlled by a servo motor ■ Positioning detected by a camera ■ Element suspension belt feed controlled by a servo motor ■ Tube cutting dimensions controlled by a servo motor ■ PLC control
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Consistent assembly from lead cutting of bar-welded capacitor elements supplied by the pallet storage machine, rubber insertion, to case sealing. [Automatic Assembly Machine for Aluminum Capacitors FTO-2660EN]
This equipment supplies metal bar welded capacitor elements after treatments such as impregnation, allows for the insertion of capacitor elements into cases after lead cutting, and enables assembly up to curling after sealing. 【Features】 ■ Time reduction through the unitization of parts for changing capacitor sizes ■ Liquid level in the impregnation tank controlled by a servo motor ■ Positioning detected by a camera ■ Element suspension belt feed controlled by a servo motor ■ Tube cutting dimensions controlled by a servo motor ■ PLC control
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With simple operations, case curling (sealing) can be done accurately for a variety of products in small lots. 【Case Curling Machine JCM-300】
This machine is a device that can perform side pressing and curling encapsulation in a semi-automatic manner on a workpiece that has been pressed into a case. 【Features】 ■ Capable of producing fine shapes with high reproducibility ■ Production can be carried out while confirming each process
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Ideal for small lots and sample taping! 【Manual Embossing Taping Machine FET-370】
This machine is a semi-automatic device that inserts chip-type electronic components supplied with taping into embossed carrier tape by hand, performs automatic counting, and carries out heat sealing and winding storage of the cover tape. 【Features】 ■ Ideal for sample taping ■ Error detection by sensors ■ Improved maintainability
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Producing small-sized wound-type capacitor elements with high precision and high quality. [Aluminum Capacitor Winding Machine JTM-416LT]
This machine integrates the bonding of element foil and lead terminals in the manufacturing process of unidirectional capacitors, along with the winding mechanism for separators. 【Features】 ■ Displays production management information on a touch panel management monitor ■ Enables quality control through visual inspection with a camera