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The device "Auto Bagger" significantly reduces the workload of placing portioned meat into heavy vacuum packaging film.

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ニッコー

A device called "Auto Bagger" (patent pending) has been developed to automatically perform vacuum packaging film filling operations at meat processing plants (beef and pork), and sales targeting mainly meat packers will begin this autumn. The Auto Bagger uses a laser scanner to measure the size of beef and pork cuts in three dimensions, instantly calculates the volume of the meat, and then continuously selects the appropriate size of vacuum packaging film and bags it using a robot. The processing capacity is 16 to 17 shots per minute, and when processing the same cut continuously, it is 12 to 13 shots per minute. It can accommodate three different bag sizes. For bagging, a finger conveyor that can individually control the main conveyor and two sub-conveyors according to the size of the meat is employed. This makes it easier for the robot to cover the meat with the bag, achieving a neat bagging process. According to the company, the introduction of this device will increase labor productivity per person by about three times when processing at a rate of 17 bags per minute. Additionally, while traditional manual operations required six personnel, the operation can now be performed with just two people for loading and transferring to the next vacuum packaging machine. Furthermore, the automation reduces the time hands are in contact with the meat, providing significant benefits from a food safety perspective.

Auto bagger
Robot packaging

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Robotic Bagging "Auto Bagger" Dramatically Improves Labor-Intensive Work by Adjusting to the Size of Cut Meat
The task of vacuum packaging beef and pork cuts into bags after processing is currently performed by several workers manually. When the cut meat is placed on the conveyor, its size is measured using three-dimensional measurement, and a bag of the appropriate size is selected from three types of film, with the robot covering the meat with the bag. A finger conveyor that adjusts its width according to the size of the meat has been adopted, allowing for smooth bagging without contaminating the bags.

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Beef and pork portion meat automatic bagging machine "Auto Bagger"

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