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Automatic Tray Insertion Robot for Tart Dough in Food Factories

Simultaneous detection of color unevenness, cracks, chips, and molding defects! Maximizing production efficiency.

In food factories, particularly in the confectionery industry, quality control of tart dough and improving production efficiency are important challenges. When relying on manual labor for post-baking tart dough inspection and tray filling, variations in quality can easily occur due to the experience and concentration of the workers, and the shortage of labor is becoming more serious. There is also the challenge of wanting to increase production volume but being unable to raise line speed. Nikko's automatic tray loading robot ensures stable operation by inspecting the baked tart dough continuously flowing from the oven and reliably filling it into trays, achieving automation of the inspection and filling processes. 【Usage Scenarios】 - Tart dough production line in confectionery factories - Alleviating labor shortages - Stabilizing quality 【Effects of Implementation】 - Automation of inspection and filling processes - Stabilization of quality - Improvement of productivity

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【Features】 - Two robots accurately fill the pockets of a dedicated tray with tart dough flowing from the oven. - Simultaneous inspection of product positioning, color unevenness, cracks, chips, and molding defects through image measurement. - Innovative hand design to accommodate desired processing capacity. 【Our Strengths】 Nikko Co., Ltd. is a developer of labor-saving and efficiency-enhancing machinery and equipment in the food processing sector. We utilize foundational food processing technology, unique mechanical technology, and robot control technology to provide optimal solutions to our customers' challenges. Our 30 years of experience as a robot system integrator and our expertise in handling food are our strengths.

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Products that are fragile and require inspection.

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Nikko Co., Ltd. is a machinery development manufacturer that produces labor-saving and efficiency-enhancing machinery and equipment for processing plants in the fields of food, seafood, livestock, and agriculture, managing everything from planning and design to manufacturing and sales. In product development, our goal is to develop machinery that addresses the needs and issues our customers face in their production processes. Our company is a proposal and development-oriented enterprise with a wide range of technologies for the food industry, and our greatest strength lies in our ability to approach customer challenges from multiple technical perspectives. We possess not only the fundamental technologies for food processing but also unique mechanical technologies, control technologies utilizing robot control and motion control, as well as software and measurement technologies for irregularly shaped objects. Additionally, as a robot system integrator, we have 30 years of experience, backed by long-cultivated know-how and technology, and we have extensive experience handling not only packaged products but also raw ingredients.