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Solution Example (Manufacturing Industry) - IoT Implementation of Existing Factory Equipment

By retrofitting an IoT gateway to the equipment/device, we can analyze the collected data to identify inspection defects and equipment anomalies.

【System Overview】 We connect existing old equipment with newly introduced new equipment via a network to remotely monitor the operational status of the entire production line and processing results in the factory. Using the IoT gateway "CONPROSYS series," we integrate communication between equipment within the factory using the field network standard "OPC UA," as recommended by Industry 4.0, and monitor the overall operation of the factory with HMI software. 【Recommended Products】 ● M2M Controller Series Easily build an IoT environment. Flexible configurations are possible depending on installation location/wiring methods and the number of I/O points. ● M2M Gateway Series Supports multi-vendor compatibility to IoT-enable PLCs and CNCs. Data collection from multiple PLCs is possible with a single device. ● PAC Series Complies with international standard IEC 61131-3 and supports CODESYS programming. Packed with necessary functions for manufacturing to build open systems. ● HMI/SCADA Software CONPROSYS HMI System Data collection and control through various IoT gateway devices. Easily build and operate monitoring and management systems for various applications.

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**Main Features** ● Direct communication with upper systems such as SCADA systems via communication through the OPC UA server. OPC UA is essential for future M2M communication. The controller itself has a built-in server function, allowing for direct data communication with SCADA software and MES/ERP systems. ● Monitoring of operational status/failures and centralized monitoring of operation/stopping. The controller has a built-in web server function and a web screen creation tool, enabling easy access to equipment information without using cloud servers. ● Understanding the operational capacity of the entire factory's equipment and leveling production plans.

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IoT implementation of existing factory equipment (production line)

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