Solution Example (Manufacturing Industry) - Operator Presence Management Utilizing IoT
By installing human presence sensors and IoT gateways in the cell production area and collecting human movement data, we will manage the attendance of cell production operators.
【System Overview】 This is a system for managing the attendance of cell production operators. It collects human movement data by installing motion sensors and IoT devices in the cell production area. By using the CONPROSYS telemetry system (CPS-TM341 series) and CONPROSYS nano (remote I/O), it centrally monitors 20 scattered areas. The collected data can be viewed from anywhere via a web browser. It is possible to download the collected data and analyze attendance/absence times, frequencies, and time periods by aggregating it in Excel or similar software. 【Recommended Products】 ● Telemetry Series Specialized for remote monitoring and data logging applications, it achieves a completely program-less operation where all settings from "Web Monitoring," "File Storage," to "Event Monitoring" can be managed via a web browser, significantly reducing the time and cost required to build a remote monitoring system. ● Remote I/O nano Series A low-cost, compact remote I/O device that focuses on essential functions without compromising ease of use. It offers two types of coupler units: modular remote I/O and programmable remote I/O.
basic information
**Challenges of Cell Production System** Work hours are recorded manually, resulting in a high management workload. Additionally, the recording of work hours relies on self-reporting by workers, which lacks objectivity for analysis. While there is a desire to identify downtime and waste processes to improve productivity, accurate measurement of work time is not possible, hindering analysis. The calculation of work hour costs is not accurate. **Benefits of IoT and Digitalization** ● Automation of work hour management and utilization for business improvement Work hours, which were previously recorded manually based on self-reporting by workers, will be automatically collected, reducing management workload. The collected objective record data can be utilized for business improvement. ● Improvement of production efficiency Work hours, which were difficult to track before, can now be accurately recorded. Time spent away from the work area, such as replenishing missing parts or consumables during work, will also be accurately recorded. This enables accurate calculation of work hour costs and optimization of workflow and distribution. Furthermore, visualizing attendance status is expected to enhance operators' awareness of improvement.
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Applications/Examples of results
Operator presence management, remote monitoring
