Solution Example (Manufacturing Industry) - Reduction of Operational Management Costs for Environmental Testing

Solution Example (Manufacturing Industry) - Reduction of Operational Management Costs for Environmental Testing

By connecting an IoT gateway to X-ray testing machines, temperature-controlled chambers, vibration testing machines, and impact/drop testing machines, we achieve operational monitoring and anomaly notification for the entire environmental testing process.

This is a system that connects an IoT gateway to equipment used in environmental testing, aggregating operational information to a server, thereby enabling overall operational monitoring, anomaly notifications, and reservation management for environmental tests. The operational information is visualized using the monitoring screen creation tool CONPROSYS HMI built into the IoT gateway. It has become possible to grasp the operational status from anywhere within the company. Abnormalities in the equipment are now notified to the responsible personnel via email, reducing recovery time and minimizing discrepancies from the plan. By implementing reservation management functions on the server and linking operational information, operations can now be conducted more efficiently. Searching for and reserving available equipment can now be done from anywhere using a web browser. [Recommended Products] ● M2M Controller Series Easily build IoT environments. Flexible configurations are possible depending on installation location, wiring methods, and the number of I/O points. ● M2M Gateway Series Supports multi-vendor compatibility to IoT-enable PLCs and CNCs. Data collection from multiple PLCs is possible with a single device.

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**Benefits of IoT and Digitalization** ● Digitalization of Test Data and Work History By using IoT devices, data management that was traditionally done on paper can be digitized. With CONPROSYS, data can be stored on built-in flash memory or an SD card. The stored data can be referenced and downloaded via a web browser, eliminating the need to collect it by visiting the equipment. ● Wireless Communication Network By using a USB wireless adapter (recommended by us), Wi-Fi connectivity is possible. This significantly reduces the hassle of wired LAN installation. Going wireless allows for flexible responses to layout changes. ● Display Operational Status on a Large Screen The monitoring screen can be displayed from anywhere via a web browser. By using the built-in digital signage player DS-220 within the web browser to display on a large screen, it can be utilized for information sharing among operators and as content for factory tours.