Example of a solution (manufacturing industry) - Visualization of the product finishing process.
By understanding the attendance status of operators in their cells and the dwell time of finished products, we will visualize the actual business situation and improve production efficiency.
【System Overview】 The finishing process implemented in cell production has been unclear due to the skills and workload conditions of the workers. By understanding the attendance status of workers in the cell and the dwell time of the products being finished, we aim to visualize the actual business situation and improve production efficiency. Additionally, while grasping the actual business situation, we will also use it as a source of data for improving work efficiency and as a tool for evaluating results after improvements. 【Structure Image】 The entry and exit times of the products being finished will be automatically measured using photoelectric sensors, while the working time of the operators will be measured using foot switches. The data will be collected using the remote I/O device CONPROSYS nano, which is essential for digitizing scattered local devices, and sent to the constant monitoring and telemetry system CONPROSYS TM. The dwell time of products and operators within the booth will be recorded on a time axis. The data sent to the cloud service FacilityView(R) for remote monitoring via a 4G LTE connection will be displayed graphically on a dashboard using a package tool that allows for easy screen creation without coding.
basic information
**Benefits and Effects of Implementation** ● Visualization achieved with FacilityView(R) It has become possible to understand the dwell time of products and workers within the booth, allowing for a grasp of the actual business situation by worker (visualization). As a result, we were able to notice the "Muda, Muri, and Mura" in the work processes, leading to improvement effects (cost reduction). ● Remote viewing and centralized management from multiple locations As a cloud service, it has become possible to view and manage centrally from remote locations and multiple sites. ● Flexible settings and operational changes by the administrator By using standard tools, administrators can now set and change operations themselves even when there are changes to the factory line layout.
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Applications/Examples of results
By understanding the attendance status of operators in their cells and the dwell time of finished products, we will visualize the actual business conditions and improve production efficiency.
