Solving the assembly-incompatible shape of 2 parts! Simultaneous molding of different materials for automotive audio.
For those struggling with the assembly process of different parts! Reduce labor hours with simultaneous molding of two colors and achieve intricate integrated shapes that are completed solely through molding.
Do you have any of these concerns in the design field of automotive manufacturers? ■ Unable to assemble complex parts made of different materials, forcing design changes ■ Struggling with defects and variations in tolerances due to manual assembly of fine joints ■ Increased human error and rework in the assembly process, putting pressure on manufacturing costs Kobatec's simultaneous molding technology for different materials fundamentally solves these issues. ◇ Simultaneous molding of different materials through two-color injection molding Completes the joining of multiple parts within the mold, achieving high-precision integration that does not depend on assembly accuracy. ◇ Zero post-processing! Perfectly reproducing shapes with molding alone Even complex fine shapes and difficult-to-assemble designs can be completed solely through the molding process, reducing adhesive and fitting work. ◇ Extensive track record cultivated around automotive audio We bring the designer's commitment to life in interior parts of vehicles that require high design quality and dimensional accuracy. Eliminating the entire assembly process leads to streamlining the line and stabilizing quality. *For more details, please download the PDF or feel free to contact us.
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【Corresponding Processes and Troublesome Scenes】 Sites struggling with joining processes of dissimilar materials: Processes where there is a desire to reduce the effort of joining and the drying time of adhesives, such as between resin and elastomer, or between rigid and flexible resins. Sites struggling with assembly of fine and complex shapes: Manufacturing lines for parts where manual assembly is difficult due to miniaturization, or where a high defect rate is caused by the accumulation of tolerances. Sites aiming for cost reduction and weight reduction through integration: Design processes where there is a desire to reduce the number of parts to lower management workload, or to eliminate joining fasteners and adhesive layers for weight reduction.
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【Applicable Industries/Fields】 Automotive and transportation equipment manufacturers, suppliers of in-vehicle devices (audio, navigation, switches), and design and development departments of precision electronics and home appliance manufacturers.
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Since our founding in 1970 as Kobayashi Kogei Co., Ltd., we have developed specialized printing technology for automotive instrument parts and have expanded our unique technology into a wide range of fields. In 1988, we changed our company name to Kobatec Co., Ltd., and have continuously engaged in proactive research and development of technology and materials in the plastics industry. With the keywords of wisdom, effort, dreams, and love, we aim to become a more proactive power group, accurately grasping the needs of the times and continuing to advance as a proposal-oriented company that can respond to your trust.