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Presentation of Case Studies: Introduction to Precision Shearing Press through Shaving Processing
It is possible to produce press parts that suppress deformation and secure a shear surface close to that of FB. We can also suggest shapes that are usually difficult to process but can be achieved with pressing!
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[Solving Problems with Pressed Parts] I want to shift products that were produced overseas to domestic production.
From the transfer of existing molds to proposals for mold rationalization and updates! If you are considering this, please feel free to consult with us.
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Solving Press Parts Issues by Industry: Advantages of Producing Approximately 500 Units
Cost reduction for approximately 500 precision parts through small lot press processing!
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Solving Problems with Pressed Parts: I want to manufacture high-precision cam parts.
Adopting a "nested" format that allows for the modification of main components! It enables prototype pressing using molds while keeping costs down.
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【Solving Industry-Specific Press Parts Issues】A considerable number of gears and cam parts are needed.
It is possible to handle mass production pressing of gears and cams, which are generally considered difficult to process with standard presses!
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Solving Problems with Pressed Parts: I want to reduce costs for functional parts.
Cost reduction through method conversion from other processes such as cutting! Numerous manufacturing achievements in gears and cam components.
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【Solutions for Press Parts Issues by Industry】I want to produce at a lower cost.
A proposal that combines two technologies in the layout of the sequential sending mold, leading to cost reduction and shorter lead times!
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Solving Industry-Specific Press Parts Issues: I want to perform precision press processing on high-tensile materials.
Rationalization of press processing using precision shearing of high-tensile materials and cold forging technology!
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Solving Press Part Issues by Industry: Wanting to Reduce Thickness and Achieve Lightweight Products
Precision shearing press processing using shaving technology! You can achieve a clean and smooth "shear surface" without any burrs.
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[Information] Key Points for Cost Reduction through Method Conversion to General Press
Achieving precision equivalent to fine blanking! Introducing features of the method conversion service.
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Catalog of Precision Shearing Processing Cases for Designers and Engineers
Examples of processed parts such as the SPH440 manufactured thick-soled power seat press components and slide door gear closers are featured!
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[Information] Key Points for Reducing Gear Manufacturing Costs through Precision Shearing
Explanation of points regarding cost reduction for precision cutting gears!
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[Data] Key Points for Cost Reduction through Transition from Cutting Processing to Press Processing
We have published common issues faced by users of machined products and examples of cases where a 40% cost reduction was achieved through method conversion.
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Causes and Countermeasures of Burr Generation in Press Processing
What is burr in pressed products? A detailed explanation of the reasons for burr generation in a column!
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Prototype pressing using a simple mold.
Introducing the advantages and disadvantages of simple molds, as well as products that our company has actually prototyped!
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What is shaving processing? Explanation of effects and issues.
A detailed explanation of methods to reduce scrap waste in shaving processing!
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About the dowel hole processing by press.
Explanation of the mechanism of dowel hole processing and the differences between barrelling and dowel processing!
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High-precision press processing using applications of cold forging and precision shearing.
We will also introduce case studies related to cold forging and precision shearing, where a 30% cost reduction was achieved through a method change.
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What is the difference between precision shearing processing and fine blanking (FB processing)?
A clear explanation of the differences in precision and finish based on processing methods!
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Why is a "beautiful shear surface" necessary?
Introducing the applications of "beautiful shear surfaces" and examples of machining for cam function components!
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Report on the "surface roughness" of the shear surface! Leave precision shear processing to us.
We will also introduce methods to improve the finish of the shear surface and the cutting tools for shear surface formation.
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What is precision shearing processing? Introducing processing methods to achieve precision shearing processing.
I will explain the differences between "shearing processing" and "precision shearing processing" in an easy-to-understand manner.
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Cost reduction through the conversion of cutting parts to press processing methods.
Introducing examples of the transition from cutting processing to pressing processing, starting with the features of cutting processing and pressing processing.
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Explaining the advantages of high-tensile materials and the challenges in press processing.
What kind of material is high-tensile steel? A detailed explanation of its advantages and disadvantages.
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Explanation of methods to suppress sagging that occurs during press processing.
A detailed introduction to the mechanism of press processing and the occurrence of wrinkling, as well as what fine blanking is and how it can suppress the occurrence of wrinkling.
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[Technical Proposal Example] Transition from Fine Blanking to General Press Processing
Achieving cost reduction through the transition from fine blanking to general press processing!
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[Technical Proposal Example] Transitioning from Hob Processing to Transfer Press Processing
By switching from gear manufacturing using hob machining to transfer press processing, we achieved cost reduction!
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[Technical Proposal Example] "Elimination of Heat Treatment by Changing Material to '780 High Tensile Steel'"
By changing the material, we eliminate the quenching process and achieve cost reduction!
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[Technical Proposal Example] Cost Reduction through Method Transition from Cutting to Press Processing
By switching from machining to press processing, we achieved cost reduction!
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[Technical Proposal Example] Cost Reduction by Switching to General Press Method
Achieving general press processing while maintaining quality equivalent to fine blanking! Realizing cost reduction.
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