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Case Studies on Solving Issues in Die-Casting and Press Processing

Please take a look at the achievements of Kyowa Hearts, a proposal-based group of craftsmen.

This is a collection of case studies from Kyowa Hearts that solves various challenges such as weight reduction, long lifespan, miniaturization, assembly labor saving, fine precision, and process reduction. [Contents] - Integrated molding of resin and magnesium - Dissimilar material joining through precision drawing and laser sealing (SUS, copper, aluminum, etc.) - Small diameter drawing processing of brass LED parts with an inner diameter of φ0.7 - Roundness of 0.03, complex bending of phosphor bronze (curling diameter 2.3) - Skillfully achieving concentricity and coaxiality! Complex-shaped antenna elements - Corner tube drawing with progressive dies, processing of notches and dowels within the mold, etc. ● For more details, please download the catalog or contact us.

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basic information

【Contents】 - Integrated molding of resin and magnesium - Joining of dissimilar materials (SUS, copper, aluminum, etc.) using precision drawing and laser sealing - Small diameter drawing processing of brass LED components with an inner diameter of φ0.7 - Roundness of 0.03, complex bending of phosphor bronze (curling diameter 2.3) - Skillfully achieving same concentricity and coaxiality! Complex-shaped antenna elements - Corner tube drawing, notches, and dowels processed within the mold using progressive dies, etc. ● For more details, please download the catalog or contact us.

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For more details, please contact us.

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Applications/Examples of results

Case Studies on Solving Issues in Die and Press Processing

Technical Data: Case Studies of Small Sheet Metal Parts Solutions

TECHNICAL

Press progressive die repair and maintenance - Die trouble emergency team

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Our company specializes in fine, complex, and precision press processing. *We also sell molds! We can handle everything from examining the shape of customer parts, prototyping, mold manufacturing, to mass production processing. 【Our Expertise Developed Over Time】 1. Deep drawing and flat spring processing 2. Fine processing (plate thickness: 0.03) 3. Complex shapes and high-precision bending processing 4. Processing of difficult materials (titanium, shape memory alloys, magnesium alloys, etc.) 【Proposal Power Supporting Quick Start-Up】 Many customers consult us during product development, asking if certain processing is possible, seeking advice during the conceptual stage, or wanting to start with prototyping. In the development phase, we provide comprehensive advice on material and shape decisions, as well as secondary processing, to fully support the launch of new products. We also believe that "refined products are a testament to stable quality," and we enter mass production only after sufficient adjustments (taking extra care). 【Efforts in In-House Product Development】 We are also engaged in in-house product development utilizing our cultivated precision press processing technology. We have developed a new type of file for binding documents, called "Nuke," which allows for easy insertion and removal of documents from the center, attracting attention as an item that enhances office productivity.