Technology that protects the "trust" in pharmaceutical manufacturing. We have introduced the data integrity-compliant centrifuge "DMNβ type" to pharmaceutical companies! It plays a vital role in GMP-compliant environments with features like log management and permission settings! The fact that "records are properly maintained" is actually very important.

We delivered the top discharge centrifugal separator "KMβ" to Company S, which wants to reuse chemical fibers. It is designed to "wash and dehydrate" fibers like a washing machine, significantly reducing waste! By lowering the center of gravity, vibrations are minimized, and cleaning remains stable. Matsumoto Machinery continues to expand the possibilities of centrifugal separators.

For those who want to test in a real environment: At Matsumoto Machinery, production-based tests using solvents are possible! With a 42-inch centrifuge, you can confirm crystal filtration, washing, and the N2 blow effect! You can also experience basket lift-up and casing opening and closing! Here, we have the equipment to "shape the voices from the field."

"Throwing away expensive polishing oil is such a waste!" In the silicon wafer processing site, the KMβ centrifuge is used to separate and recover fine polishing powder from the oil! Utilizing a full detection sensor also reduces the burden on operators. Using the centrifuge for "foreign matter removal" is highly effective for liquid reuse! Both cost reduction and environmental impact reduction can be achieved!

We wanted to make maintenance easier even in narrow factories... and we responded to that need! The DMN-type centrifugal separator now features an inverter-driven scraper and a flanged casing cover. Overhaul work has become significantly easier! We are introducing improvements that have increased both work efficiency and safety! For more details, please follow the link!

We delivered a custom-made centrifuge with six improvements at the request of a pharmaceutical manufacturer! - Handle-operated opening and closing - Direct motor connection with no dust - Stainless steel exterior for cleanliness - Flat basket for easy cleaning - Straight design for improved work efficiency - Structure that protects the main shaft with N₂ gas A perfectly clean design for the pharmaceutical field. Matsumoto Machinery Works creates each unit with care and dedication. For more details on the delivery case, please follow the link.

Matsumoto Machinery Manufacturing Co., Ltd. has released a CG video on YouTube that explains the operation of the new crystal full recovery type centrifuge "FLOWM." The "FLOWM" is a horizontal centrifuge specifically designed for industries such as pharmaceuticals, chemicals, and food, where a clean environment is required. This video clearly explains the processes of filtration, discharge, and internal cleaning using CG, allowing those considering its introduction to better understand the operational image of the device. The FLOWM was developed to solve the challenges of conventional centrifuges and to support next-generation separation processes. It features fully automated operation, high cleanability, space-saving design, and safety features, strongly supporting process stabilization and labor reduction. We hope that the FLOWM will become a new solution in your manufacturing site. Please take this opportunity to check its performance and operation in the video.

We received feedback from a food manufacturer stating, "As the cake thickens, the filtration speed decreases..." In response, we propose a new dehydration method that incorporates a skimming device! By removing the supernatant liquid first, we reduce the burden on the filter cloth and significantly shorten the filtration time! We have introduced actual implementation cases in an article! Please be sure to check it out!

- Filter the gooey liquid that serves as the base for the medicine using a centrifuge to create powdered medicine. - Remove the oil from snack foods to make them crispy and low-calorie. - Filter the gooey base of the seasoning using a centrifuge to create powdered seasoning for cup noodles. You can use it in various other applications like this! For more details, please follow the link →

We received an inquiry from Company N, which manufactures molybdenum and tungsten processed products, stating, "We want to increase processing capacity by updating existing equipment, but the ceiling height is low. Additionally, we want to address the issue of liquid dripping during the liquid supply, as it causes contamination." After discussing the details, we proposed side discharge to reduce the height of the centrifuge and the installation of a splash guard to prevent liquid dripping. The installation of the centrifuge in the building was completed without any issues, and we received feedback that there is no more liquid dripping and the quality has improved. ▶ For more details on the case, please follow the link.

We received an inquiry from Company F, a pharmaceutical company that manufactures active pharmaceutical ingredients and intermediates, stating that they would like to implement a system that is capable of automatic operation and can efficiently and reliably improve cleaning efficiency and verification during product changeovers. By adopting our centrifuge, they have reported a reduction in operator workload, shorter cleaning times, and less vibration, which has received high praise. ▶ For more details on the case, please follow the link.

We received an order for a complete recovery centrifuge, FLOWM, from Company O, which specializes in the manufacture of pharmaceuticals and their intermediates, as well as contract synthesis. They have expanded their new plant and consulted us regarding the centrifuge, stating, "Since the product has a high drug price, we want to recover all of it and are particular about the design." After several discussions on specifications, we proceeded with the order. ▶ For more details, please follow the link.

We received an inquiry from Company M, a machinery manufacturer, stating, "We would like to improve the situation where waste oil is leaking from the chips after cutting processing in factories in Asian countries." The oil attached to the metal chips generated during the cutting process was leaking from the piled-up chips, raising concerns about soil contamination and odor issues. They approached us for a solution, and we proposed and delivered the M-type centrifugal separator for chip de-oiling. After the introduction of the centrifugal de-oiling machine, passing the chips through the M-type centrifugal separator allowed for the recovery of almost all the attached oil, eliminating any leakage from the chips, successfully resolving the issue. ▶ For more details, please follow the link.

We received an inquiry from Company S, which manufactures and sells fibers, stating that they wanted a centrifuge capable of washing and dewatering chemical fibers. We proposed our top discharge centrifuge. As a result of using our centrifuge, they were able to significantly reduce the dewatering time by skimming and recovering the liquid that was difficult to remove after the introduction of the centrifuge. ▶ For more details, please follow the link.

"We want to increase the filtration speed for items that are prone to clogging." When Company I, a food manufacturing manufacturer, considered using a centrifuge for the filtration process in their commercial dashi production line, they consulted us, saying, "Among several types of dashi, there are some that clog the filter cloth during filtration, resulting in poor filtration efficiency, so we want to find a way to increase the processing speed." In response, we proposed and delivered a system that combines a skimming device, which is originally designed for machines with a solid wall basket, with a perforated wall basket. This allows for the simultaneous separation of the supernatant liquid by specific gravity while dewatering from the filter cloth, enabling skimming recovery. As a result of using our centrifuge, after its introduction, we were able to significantly reduce the dewatering time by skimming and recovering the liquid that was difficult to remove. ▶ For more details, please refer to the link.

A valve manufacturer, Company K, expressed their desire to increase the oil removal rate from cutting chips, stating, "Currently, we are using the Matsumoto Machinery oil remover M-1, but we want to increase the oil removal rate even more." In response, we proposed placing the M-0 under the M-1 for the centrifugal separator for cutting chip oil removal. After sending us the cutting chips for internal testing, they confirmed that the oil removal rate increased, and we proceeded with the delivery. After the introduction of the second centrifugal oil remover, it became possible to further increase the oil removal rate compared to before. ▶ For more details, please refer to the link.

We received an inquiry from Company D, a chemical manufacturer, stating that "the filter cloth replacement is always troublesome, and we want to prevent contamination caused by the fibers of the filter cloth." They have ordered the MARK3β, which allows for the installation of an electronic beam screen and sintered metal filter media that do not require filter cloth replacement! ◆ For more details, please follow the link.

We received an inquiry from the research facility of pesticide manufacturer K, and they evaluated the high cleaning capability of the casing opening and closing mechanism and the flat basket type, leading to their order. ▶For more details, please refer to the link.

We received an inquiry stating, "We have a plan to increase production, and since changing filter cloths takes time and manpower, we would like to eliminate the hassle of changing filter cloths." Therefore, we proposed the MARK 3β, which features an electronic beam screen that does not require filter cloth changes and an easy-to-clean casing opening mechanism. As a result of using our centrifuge, it has become possible to improve production efficiency through labor reduction and shortened production time. You can check the details of our proposal at the link below.

I was surprised to hear, 'You dissolve the filtered crystals again!?' However, thanks to our customers' requests, we can rediscover new ways to use our products. We will develop new options and consider ways to operate them while experimenting together with our customers. If you have given up because 'it can't be done with the machines so far...', please feel free to consult with us. ▶ Please check the details at the link.

We received an inquiry from Company K, which develops, manufactures, and sells functional chemicals, as well as offers contract manufacturing, regarding their desire to prevent workers from inhaling product powder during cloth changes. We proposed a centrifuge that would solve this issue! ▶ For more details and the results, please follow the link.

What used to require a crane can now be done with just the switch ON! As a result of using our centrifuge, the process of lifting and cleaning the casing, which used to take place every time there was a product change, has been reduced to just a few dozen seconds, significantly improving time, cost, and work efficiency. We are introducing this case study! ▶ For more details on this case study, please follow the link.

A chemical manufacturer who has been carefully using our centrifuge for a long time and has been replacing parts as needed. When it came time for an upgrade due to aging, there were parts that had not been replaced for very long, so we proposed reusing those parts for the new centrifuge update. By using parts from the currently operating centrifuge, we can offer a more affordable price than manufacturing everything from scratch. ✨ ▶ For more details about this delivery case, please follow the link.

Our centrifuges are also used in the manufacturing processes of industrial products such as screws, nuts, cutting chips, plastic parts, and limestone. Since the programming and recommended additional options for operation differ for each application, please feel free to consult with us first." "▶ For information on steel and industrial centrifugal filters, please follow the link.

What size particles can be filtered? It varies depending on the hardness and shape of the particles, but with standard filter cloth, you can filter particles ranging from about 5μm to about 10μm. In addition to filter cloth, we also offer metal filters. For finer particles, we have devices that separate heavier solids from the supernatant liquid using centrifugal sedimentation based on specific gravity differences, so please feel free to consult with us first. ▶ For other frequently asked questions, please follow the link.

How do you choose a centrifuge? When selecting a centrifuge, various conditions determine the optimal choice, such as: - Which floor in the factory it will be installed on - The particle size of the material to be filtered - The viscosity of the liquid The sales representative will make suggestions after considering these various conditions, but if you want to research on your own first, please check this page. By selecting options, you can choose a recommended centrifuge. ▶ For how to choose a centrifuge, please follow the link.

"I want to make cleaning the bottom of the basket easier." We received an inquiry from a pharmaceutical manufacturing company stating, "Since we manufacture pharmaceuticals, we need to improve cleanability, and we particularly want to make cleaning the bottom of the basket easier." We have a case where we solved this issue. As a result of using our centrifuge, we received feedback that the cleanability of the entire machine improved, and it also led to a reduction in cleaning time. We will propose the most suitable solution based on how users operate and what they want to separate through filtration, so please feel free to consult with us first. ▶ For more details, please follow the link.

We have released a modularized version of our popular laboratory centrifuge, the LAC Type S, making it even easier to use. It now comes standard with a feed tank and a filtrate tank, which previously needed to be prepared for filtration tests. Since the centrifuge is set up on a cart, you can comfortably conduct filtration tests without the need for strenuous movements like bending down. ▼ Please check the product page at the link below.

Company C, a contract manufacturer of pharmaceutical raw materials, was considering a process for laboratory use targeting a specific application and was evaluating equipment for the filtration process. Initially, they were looking into a reverse automatic centrifuge, and during their visit to the factory, they saw the LAC and appreciated the visualization of the filtration process, leading to an immediate purchase. Additionally, since it was for lab-scale use, we arranged to supply a unit that included a filtrate tank, a mobile frame, and a buffer tank for receiving the slurry. For more details, please check the link.

We are introducing a case study that addresses the concern of wanting to automate centrifuges to reduce manpower. Additionally, we will continuously share instances of "troubles" that occur during the use of centrifuges, so please feel free to contact us if you encounter any "troubles."