Easily cleanable mass production bottom discharge centrifuge for aircraft use [MARK3β]
A casing-opening type centrifugal separator for mass production that facilitates easy cleaning and cleaning verification on board. Suitable for food, chemicals, cosmetics, and pharmaceuticals where contamination prevention is desired.
The basket capacity, filtration area, and centrifugal force (800-900G) are large, enabling mass production and rapid processing. Equipped with a casing opening and closing mechanism that opens widely at the top for both the casing and basket. When cleaning the machine, the basket area is greatly exposed, making it easier to visually inspect the basket and the interior of the machine. This allows for easy and quick cleaning and confirmation of the machine's interior. *You can check the casing opening and closing operation in the video below. It can efficiently perform separation in the filtration, separation, and purification processes in food manufacturing, chemical manufacturing, pharmaceutical manufacturing, and fine chemicals, with the ability to control the rotation speed according to the product. This product has a track record of over 2,500 units delivered to pharmaceutical manufacturing sites both domestically and internationally, where compliance with manufacturing management and quality control standards such as GMP and FDA is required. We custom-make each machine to suit the nature of the customer's product, usage, and specific issues. The product information provided is just an example, so please feel free to contact us via the inquiry form or by phone. Filtration tests can also be conducted with samples for which filtration separation is desired.
basic information
◎ Suitable for mass production - The large crystal discharge outlet after large-scale filtration processing eliminates concerns about adhesion, accumulation, and clogging of the processed material. - With a large basket capacity, filtration area, and centrifugal force (800-900G), it enables large-scale and rapid processing. ◎ Simple structure with low risk of failure - The simple structure with a direct connection between the motor and the basket makes it less prone to failure, and maintenance and handling are easy. ◎ Small installation space - The installation area is small compared to the processing capacity, allowing it to be installed in narrow spaces. ◎ Low load on factory buildings - The motor is located at the center of the centrifuge, resulting in minimal vibration and no impact on the frame or building. ◎ Prevention of foreign matter contamination - There are no wear parts like belts, eliminating the occurrence of contamination and making maintenance easy. ◎ Reduced cleaning and verification time for the machine - The entire casing opens widely at the top, allowing for a reduction in cleaning time inside the machine. ◎ Labor-saving, energy-saving, and unmanned operation - It can program various recipes and is equipped with various safety devices, enabling automatic operation. For more details, please contact us or download the catalog.
Price information
We create each machine tailored to the nature of your product, its usage, and your specific concerns. The price can vary significantly based on machine size, materials, and options, so please feel free to contact us.
Delivery Time
Model number/Brand name
MARK3β
Applications/Examples of results
【Applications/Examples of Achievements】 ■Food■ Oligosaccharides Flavorings Sugar Snack foods Fried foods Salt Food additives Stevia Molasses Rock sugar Chocolate Juice Alcohol ■Chemicals■ Resins Cosmetics Surfactants Carbon Glass powder Photosensitizers Pigments Toners Plastic additives Food additives Coatings Pesticides Fertilizers Flavorings ■Environment■ Factory wastewater Wastewater from garbage disposal Industrial wastewater ■Mining and Industry■ Limestone Sand (Shirasu plateau) Diatomaceous earth Metal powders Oil Polishing powder Stainless steel grinding powder Screws Metal parts Nuts Bolts ■Pharmaceuticals■ Amino acids Pharmaceutical intermediates Active pharmaceutical ingredients Oligosaccharides Chitin Traditional Chinese medicine Cellulose Citric acid Glucosamine Antibiotics Calcium carbonate Vitamins Microcapsules Hyaluronic acid And more ● For more details, please contact us or refer to the catalog.
Detailed information
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◎Small installation space - The installation area is small compared to the processing capacity, allowing it to be installed in narrow spaces. ◎Low load on factory buildings - With the motor located at the center of the centrifuge, there is minimal vibration, which has no impact on the frame or buildings. ◎Prevention of foreign matter contamination - There are no wear parts like belts, eliminating the occurrence of contamination and making maintenance easy.
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◎Improvement of cleanability and prevention of foreign matter contamination - Since the contact parts and the basket section fully open, it becomes easier to clean and verify cleaning, thereby reducing the risk of foreign matter contamination. ◎Reduction of cleaning and verification time for the machine - The entire casing opens widely at the top, allowing for a reduction in cleaning time inside the machine. ◎Labor saving and reduction of labor costs - Cleaning can be done in a short time, leading to labor saving and a reduction in labor costs.
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◎ Labor-saving, automation, and unmanned operation - The slurry supply, separation, cake washing, and crystal recovery can be fully automated and controlled via a control panel without human intervention, enabling labor-saving by reducing the need for operator involvement. - By using metal filter media, the time and cost associated with changing filter cloths are eliminated. ◎ Reduction of consumable parts - The use of metal filter media eliminates the need for changing filter cloths, thereby reducing the running costs of consumable parts. (There are multiple types of metal filter media available depending on the application, so please feel free to consult us.)
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◎Suitable for mass production - The large crystal discharge outlet after mass filtration processing eliminates concerns about adhesion, accumulation, or clogging of the processed materials.
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◎Improved Crystal Recovery Rate - By attaching a nozzle to the scraping device, it is possible to detach residual crystals from the filter cloth using high-pressure air or N2 gas injection, allowing for the most efficient recovery of crystals. Additionally, it facilitates the removal of liquid during reuse. Furthermore, when processing different chemicals, using high-pressure water for cleaning the filter cloth enhances efficiency.
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◎Increase in crystal recovery rate - By making the residual crystal scraping device (patented by our company) a multi-blade structure, it is possible to recover crystals at the highest efficiency up to the limit of the filter cloth. (You can check the scraping effect of the crystals in the video on our website.)
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◎Prevention of foreign matter contamination through electric opening and closing - The casing opening and closing device can be operated electrically. Unlike hydraulic systems, there is no concern about oil leakage, allowing for manufacturing in a clean environment.
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◎Preventing corrosion of machinery and contamination (contamination) - By applying a Teflon coating over stainless steel materials, it is possible to handle corrosive agents and chemicals. This prevents corrosion and rust of the machine body, allowing for prolonged use of the equipment. Our centrifuges are typically used for over 40 years, and preventing corrosion enables longer usage of the machines. ■The above detailed information also includes descriptions of additional options. Our representatives will make suggestions based on your usage, concerns, and budget, so please let us know if you have any specific specifications you are interested in during your consultation. ■When inquiring via phone or through our official website, it is smoother if you mention "I saw it on Ipros."
