Case studies and delivery achievements
Case studies and delivery achievements
This is an introduction to examples and delivery results of the "centrifuge" developed and manufactured by our company.
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"Centrifuge Delivery Case Studies" [Total 64 pages, by industry]
Examples from a wide range of industries such as pharmaceuticals, chemicals, and food are featured. The characteristics of centrifuges that solved on-site challenges and customer testimonials are introduced in detail.
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[Case Study] I want to manufacture multiple varieties with one centrifuge.
"We want to produce multiple varieties with one centrifuge." Company T, model DMN.
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[Case Study] We want to prevent foreign matter contamination by installing it in a clean room.
I want to prevent foreign matter contamination by installing a centrifuge in the clean room, separating the drive part and the process part to prevent contamination.
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[Case Study] We want to reduce costs by recycling cutting oil.
"I want to recycle cutting oil to reduce costs." Recovery rate of cutting oil over 90%! Significant cost reduction with large-capacity continuous models!
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[Delivery Case] I want to increase the processing capacity per unit.
"I want to increase the processing capacity per unit." Solve it by increasing the processing volume and reducing the scraping time!
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[Case Study] I want a centrifuge that minimizes costs as much as possible.
"I want a centrifuge that minimizes costs as much as possible" - Cost reduction through common use of pipes.
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[Case Study] Cost reduction by reusing usable parts.
Cost reduction by reusing usable parts for machinery refurbishment.
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【Case Study】I want to update the machinery with GMP in mind.
"I want to update the machinery with GMP in mind" - a full lineup considering ease of cleaning.
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[Case Study] Want to reduce the hassle of filter cloth replacement due to increased production.
"We want to reduce the hassle of replacing filter cloths with increased production!" Custom specifications focused on cleanability improve work efficiency!
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【Case Study】I want to recover powder from a low-concentration liquid.
"I want to recover powder from a low-concentration liquid" Efficient crystal recovery is possible with a special basket.
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【Case Study】High-cost samples make filtration tests expensive!
Filtration tests are costly with expensive samples. Now, filtration tests can be conducted with a small amount of sample!
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[Delivery Example] I want to obtain filtration data during centrifugal separation.
"I want to take filtration data during centrifugation" solved by the strobe effect of a transparent basket.
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[Case Study] We want to create an attractive factory [Food Manufacturer]
I want to create a factory that captivates; a pharmaceutical-grade centrifuge that provides customers with peace of mind while also emphasizing appearance.
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【Case Study】Reducing Costs While Preventing Contamination in Clean Room Installations!
"While preventing foreign matter contamination by installing in a clean room, we also want to keep costs down" - separating the drive section and the process section to prevent foreign matter contamination.
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[Delivery Example] I want to be thoroughly particular about cleaning and cleaning verification.
"We want to be thoroughly particular about cleaning and cleaning verification." We propose a custom specification that emphasizes ease of cleaning.
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[Case Study] Automation of Centrifuge for Labor Savings
"We want to automate the centrifuge to reduce labor." Company N, Model MARK3.
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[Case Study] We want to remove foreign objects in the juice manufacturing process.
I want to remove foreign objects in the juice manufacturing process.
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[Case Study] Want to filter residues in the fertilizer manufacturing process.
We would like to filter the residue in the fertilizer manufacturing process. Company S, Model BM.
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[Case Study] Aiming to Reduce Drying Time for Metal Parts [Metal Parts Manufacturer]
"I want to shorten the drying time of metal parts." A dehydrator that can quickly and easily remove moisture from metal parts with complex shapes.
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[Case Study] We want to melt aluminum shavings to reuse the metal.
I want to dissolve aluminum shavings to reuse the metal. The oil removal rate from the water-soluble oil attached to the aluminum shavings is 99.9%! Metal can be melted without damaging the melting furnace!
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[Case Study] A cosmetics manufacturer wants to re-dissolve crystals in a filtration machine.
"I want to re-dissolve crystals in the filter machine." This eliminates the need for installing a dissolution tank, saving space in the factory and significantly reducing the investment cost of purchasing a dissolution tank!
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[Case Study] We want to dehydrate fibers and extract them cleanly [Fiber Manufacturer]
I want to dehydrate textile products and take them out cleanly. By using a centrifuge that can dehydrate according to the shape and type of fibers, we can significantly reduce waste!
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[Case Study] A pharmaceutical manufacturer wants to improve production efficiency by reducing filtration time.
"I want to improve production efficiency by reducing filtration time" - shortening production time with a centrifuge that has high centrifugal force and a large processing capacity (basket volume).
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[Case Study] Dust Prevention in Clean Rooms [Pharmaceutical Manufacturer]
"I want to create a mechanism that does not generate dust in the clean room." This eliminates dust generation from sliding, making it possible to keep the work area clean.
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[Case Study] I want to easily extract crystals.
We proposed the bottom-open type of KMβ dewatering bag for the chemical manufacturer who expressed a desire to easily extract crystals using a top-discharge centrifuge.
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[Case Study] Want to shorten the scraping time for hard crystals.
By equipping the scraping process with an electric motor and a reduction gear, the time for the scraping operation is shortened, allowing production to be carried out in your desired operating cycle.
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[Case Study] I want to make cleaning the bottom of the basket easier.
We have responded to the request to make it easier to clean the bottom surface of the basket, especially since we need to improve cleanliness due to the manufacturing of pharmaceuticals.
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【Case Study】I want to automate a centrifuge on a low budget.
We proposed the optimal specifications in response to Company K's request to "automate a centrifuge on a low budget."
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[Case Study] I want to easily extract crystals even with an upper discharge centrifugal separator.
The use of a special basket and lifter enables improved cleaning of the in-flight basket and reduces the burden on the work operator.
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[Case Study] Want to shorten the drying time of metal parts.
The proposed unique driving program has reduced the drying process time after dehydration by 34%, improving work efficiency.
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