Can be installed in a small factory - Upper part split-open type centrifuge [MARK3γ]
Awarded the Kansai Monozukuri Selection 2021. A centrifuge that can be reliably cleaned even in a narrow factory by splitting and opening the upper part. Suitable for large-scale processing.
This is a centrifuge with a large basket capacity, filtration area, and centrifugal force (800–900G), enabling mass production and rapid processing. By splitting and opening the upper part of the machine, the interior of the basket can be easily visually inspected, allowing for cleaning inside the machine even in narrow factories with low ceiling heights. As a result, cleaning and verification of the machine's interior can be performed easily and in a short time. It can efficiently carry out filtration separation and purification processes in the food manufacturing, chemical manufacturing, pharmaceutical manufacturing, and fine chemical fields, with the ability to control the rotation speed to match the product for optimal results. This product has a track record of over 2,500 units delivered to pharmaceutical manufacturing sites both domestically and internationally, where compliance with manufacturing management and quality control standards such as GMP and FDA is required. We customize each machine to suit the nature of the customer's product, usage, and specific challenges. The product information provided is just an example, so please feel free to contact us via the inquiry form or by phone. Filtration tests can also be conducted with samples for which filtration separation is desired.
basic information
◎ Suitable for mass production - The large crystal discharge outlet after large-scale filtration processing eliminates concerns about adhesion, accumulation, and clogging of processed materials. - With a large basket capacity, filtration area, and centrifugal force (800-900G), it enables large-scale and rapid processing. ◎ Simple structure with low risk of failure - The simple structure with a direct connection between the motor and the basket makes it less prone to failure, and maintenance and handling are easy. ◎ Can be installed in low ceilings and narrow spaces - The installation area is small compared to the processing capacity, and the upper part of the machine can be split open, allowing installation in low ceilings and narrow spaces. ◎ Minimal load on factory buildings - The motor is located at the center of the centrifuge, resulting in low vibration and no impact on the frame or building. ◎ Reduced cleaning and inspection time - By splitting and opening the upper part of the machine, the interior of the basket can be easily checked visually, allowing for quick cleaning and inspection. ◎ Labor-saving, energy-saving, and unmanned operation - It can program various recipes and is equipped with various safety devices, enabling automatic operation. For more details, please contact us or download the catalog.
Price information
We create each machine tailored to the nature, usage, and specific issues of your product. The price can vary significantly based on machine size, materials, and options, so please feel free to contact us.
Delivery Time
Model number/Brand name
MARK3γ
Applications/Examples of results
【Applications/Examples of Achievements】 ■Food■ Oligosaccharides Flavorings Sugar Snack foods Fried foods Salt Food additives Stevia Molasses Rock sugar Chocolate Juice Alcohol ■Chemicals■ Resins Cosmetics Surfactants Carbon Glass powder Photosensitizers Pigments Toners Plastic additives Food additives Paints Pesticides Fertilizers Flavorings ■Environment■ Factory wastewater Wastewater from waste disposal Industrial wastewater ■Mining and Industry■ Limestone Sand (Shirasu plateau) Diatomaceous earth Metal powders Oil Abrasive powders Stainless steel grinding powder Screws Metal parts Nuts Bolts ■Pharmaceuticals■ Amino acids Pharmaceutical intermediates Pharmaceutical active ingredients Oligosaccharides Chitin Traditional Chinese medicine Cellulose Citric acid Glucosamine Antibiotics Calcium carbonate Vitamins Microcapsules Hyaluronic acid And more ● For more details, please contact us or refer to the catalog.
Detailed information
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◎Small installation space - The installation area is small compared to the processing capacity, allowing it to be installed in narrow spaces. ◎Low load on factory buildings - With the motor located at the center of the centrifuge, there is minimal vibration, which has no impact on the frame or building. ◎Prevention of foreign matter contamination - There are no worn parts like belts, eliminating the occurrence of contamination and making maintenance easy.
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◎Reduction of cleaning and inspection time for machines - By splitting and opening the upper part of the machine, the interior of the basket can be easily checked visually, allowing for quick cleaning and inspection. ◎Labor saving and reduction of labor costs - Since cleaning can be done in a short time, it leads to labor saving and reduction of labor costs.
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◎ Labor-saving, automation, and unmanned operation - The slurry supply, separation, cake washing, and crystal recovery can be fully automated and controlled via a control panel without human intervention, enabling labor reduction without the need for operator involvement. - By using metal filter media, the time and cost associated with replacing filter cloth are eliminated. ◎ Reduction of consumable parts - The use of metal filter media eliminates the need for filter cloth replacement, thereby reducing the running costs of consumable parts. (There are multiple types of metal filter media available depending on the application, so please feel free to consult us.)
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◎Suitable for mass production - There is no concern about adhesion, accumulation, or clogging of the processed material due to the large crystal discharge outlet after large-scale filtration treatment.
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◎Improved Crystal Recovery Rate - By attaching a nozzle to the scraping device and injecting high-pressure air or N2 gas, residual crystals on the filter cloth can be detached, allowing for the most efficient recovery of crystals. Additionally, it facilitates the removal of liquid during reuse. Furthermore, when processing different chemicals, using high-pressure water for cleaning the filter cloth enhances efficiency.
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◎Increase in crystal recovery rate - By making the residual crystal scraping device (patented by our company) a multi-blade structure, it is possible to recover crystals at the highest efficiency up to the limit of the filter cloth. (You can check the scraping effect of the crystals in a video on our company website.)
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◎Preventing corrosion of machinery and contamination (contamination) - By applying a Teflon coating over stainless steel, it is possible to handle corrosive agents and chemicals. This prevents corrosion and rust of the machine body, allowing for prolonged use of the machinery. Our centrifuges are generally used for over 40 years, and preventing corrosion enables longer usage of the machines.
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◎Cleaning of the outside of the basket and confirmation of cleaning is also possible. By installing a window in the casing, it is possible to clean and confirm the cleanliness of the outside of the basket. *The image above is a reference for installation. ■The detailed information above also includes descriptions of additional options. Our representatives will make suggestions based on your usage, concerns, budget, etc., so please let us know if you have any specifications you are interested in during your consultation. ■When inquiring via phone or through our official page, it will be smoother if you mention "I saw it on Ipros."
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News about this product（3）
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[Case Study] Challenging Difficult-to-Filtrate Slurries: Solving Issues of Cake Thickness and Filtration Speed with a Skimming Device!
We received feedback from a food manufacturer stating, "As the cake thickens, the filtration speed decreases..." In response, we propose a new dehydration method that incorporates a skimming device! By removing the supernatant liquid first, we reduce the burden on the filter cloth and significantly shorten the filtration time! We have introduced actual implementation cases in an article! Please be sure to check it out!
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Our article has been published in the "Kansai Manufacturing Selection 2021 Commemorative Book."
Our article has been published in the "Kansai Monozukuri Selection 2021 Commemorative Book."
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MARK 3γ has been selected for the "Kansai Manufacturing Selection 2021."
Matsumoto Machinery Manufacturing Co., Ltd. has been selected for the "Kansai Manufacturing Selection 2021," announced by the Kinki Bureau of Economy, Trade and Industry on January 20 (Wednesday), for its upper split-type centrifugal separator "MARK 3γ," which can be installed in narrow spaces and allows for easy cleaning and cleaning confirmation. Please check the link for more details.
