Hot Melt Molding Case Studies Collection (All 26 Cases) & Technical Documentation
Waterproofing, insulation, and dustproofing for electrical components! We are currently offering a free collection of 'case studies and technical materials' filled with tips and know-how for process improvement!
Complete sealing of electronic components in just a few dozen seconds. Ideal for waterproofing, dustproofing, and insulation! 'Hot Melt Molding' is a groundbreaking new technology for waterproof processing of circuit boards and electronic components that significantly reduces processing time compared to traditional methods. The sealing agent is primarily made from natural fatty acids derived from grains, making it excellent for sustainability. Our case study collection includes numerous examples where switching from potting to hot melt molding has led to reduced processing time and cost savings. Technical materials provide know-how on hot melt molding and waterproof processing of circuit boards and electronic components, including comparisons and benefits over traditional methods. ■ Currently, we are offering three types of case studies and two types of technical materials as a free gift ■ [Contents] ■ Hot Melt Molding Case Study Collection (16 pages, 15 cases) ■ Automotive Parts Application Case Study Collection (5 pages, 6 cases) ■ Mobile Device Application Case Study Collection (3 pages, 2 cases) ■ Hot Melt Molding Technical Materials (10 pages) ■ [Technical Material] Achieving VA by Switching from Potting (7 pages, 3 cases) * Please view the 'Hot Melt Molding Case Study Collection & Technical Materials' PDF available for download.
basic information
Our company provides comprehensive support from the initial technical discussions, prototype production and evaluation, process considerations for mass production, equipment proposals, design and manufacturing of dedicated machines (automated systems), hot melt supply, to line support. Additionally, for customers who find it difficult to introduce equipment, we offer contract manufacturing services at our factory. We have various molding machines and displays of adopted products available at our prototype lab in Fuji City, Shizuoka Prefecture. Please feel free to visit, even if just for a tour.
Price range
Delivery Time
Model number/Brand name
Low Pressure Molding, Hot Melt Molding, Waterproof and Dustproof, Encapsulation Molding
Applications/Examples of results
For more details, please refer to the catalog or feel free to contact us.
Detailed information
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Case Studies of Hot Melt Molding Adoption (16 pages, 15 cases) Includes numerous examples where switching from potting to hot melt molding has shortened processing time and led to cost reductions.
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Automotive Parts Application Case Studies (Total of 5 pages, 6 cases) Examples applied in the automotive industry and automotive parts industry.
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Mobile Device Application Case Studies (Total of 3 pages, 2 cases) Examples of applications in the mobile device manufacturing industry are included.
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Hot Melt Molding Technical Documentation (Total of 10 Pages) Includes know-how on hot melt molding and waterproofing of substrates and electronic components, along with comparisons and advantages over conventional methods.
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[Technical Document] Achieving VA through Switching from Potting A technical document featuring know-how on achieving VA by switching from potting to hot melt molding, explained clearly with three case studies.
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News about this product(11)
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【Sample Giveaway】We are offering free samples of products that apply hot melt molding, a waterproof sealing method for electrical components that replaces potting, to LED substrates.
"Free Sample Presentation Campaign" This time, we are offering free samples of our LED-equipped boards that have been completely sealed using hot melt molding to customers who request them. Please feel free to take a look at the actual product. "What is Hot Melt Molding?" It is a groundbreaking sealing method that provides excellent waterproofing, dustproofing, and insulation by injecting thermoplastic adhesive around electronic components. Since it solidifies within seconds in the mold, sealing is completed in a shorter time compared to traditional two-component potting and BMC molding. Additionally, the hot melt we handle is primarily made from natural fatty acids derived from grains, making it highly sustainable. Customers who wish to receive a sample, please do not hesitate to contact us.
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Introducing the waterproof, dustproof, and insulation protection technology for various electrical components called "hot melt molding." Sealing is completed in just a few dozen seconds, achieving process improvement and cost reduction.
The technology "Hot Melt Molding," which is expanding its adoption for waterproofing, dustproofing, and insulation protection of various electrical components, rapidly solidifies thermoplastic hot melt adhesives within molds, completing sealing in a short time of just a few dozen seconds. Compared to traditional urethane potting and epoxy potting, this technology allows for sealing to be completed in an ultra-short time, leading to alternatives aimed at process improvement and cost reduction. Additionally, because it involves mold forming, it offers high freedom of shape, receiving high praise for miniaturization and lightweighting of components. Our company, Matsumoto Processing, has been involved in the protection of many electrical components, including automotive electrical components, as a pioneer of this technology alongside our customers. We can achieve material selection, specification consideration, prototype shape design, mold manufacturing, and prototyping in a short time. Customers interested in this technology are encouraged to feel free to contact us.
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We achieve cost reduction as an alternative to potting. We have summarized the waterproof sealing process using the notable electrical component sealing technology "hot melt molding" in a one-minute video. Please take a look.
"Complete sealing of electronic components in just a few dozen seconds. Ideal for waterproofing, dustproofing, and insulation!" Hot melt molding, which is gaining attention for waterproof sealing of electronic components. This technology achieves environmental protection such as waterproofing and dustproofing by low-pressure insert molding of thermoplastic adhesives on electronic components like mounted circuit boards. Compared to traditional two-component potting and conformal coating, sealing is completed in an extremely short time, leading to an expansion in its adoption as a sealing technology. We have succinctly summarized the sealing process in a one-minute video. You can watch it through the related links below. Please take a look!
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Hot Melt Molding Matsumoto Processing: Notice of Website Update: Please take a look.
Matsumoto Processing's "Hot Melt Molding," which focuses on waterproof sealing and insulation of electrical components, is gaining attention as an alternative technology to two-component potting. Traditionally, we have had many customers frequently visiting our prototype lab, but recently, we have received feedback that it has become difficult for them to come to our company due to the COVID-19 pandemic. Therefore, we have updated our website to more specifically introduce the advantages of hot melt molding and our technology. <Highlights> - Photos of various products sealed with hot melt - Video of USB hot melt molding sealing - Downloadable catalogs and technical materials Please take a look. URL: https://www.mtkk.co.jp/
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Hot melt molding for waterproofing, dustproofing, and miniaturization of M2M/IOT sensors.
Our company specializes in hot melt technology, specifically "hot melt molding," which is used for low-pressure molding to seal electronic devices. In recent years, we have received a significant number of inquiries for M2M/IOT applications, particularly for sensors installed outdoors and those used in harsh environments, aimed at waterproofing, dustproofing, and insulation. Examples of inquiries: - Sensors for agricultural applications (soil sensors, livestock management sensors) - Sensors for building management - Sensors for monitoring the operational status of outdoor equipment (such as outdoor units) - Drones, etc. Why is hot melt molding gaining attention? - It can mold at low pressure, allowing for sealing even delicate sensors. - Extensive waterproofing and dustproofing experience cultivated through automotive components. - The hot melt used is flame-retardant and UL94 V-0 certified. - The raw materials are derived from natural components (non-petroleum-based) and are environmentally friendly. Matsumoto Processing also accommodates small-batch sealing through a contract production system. Customers with themes related to waterproofing and dustproofing for sensors are encouraged to inquire.