Precision cold forging

Precision cold forging
This is a processing method that involves applying force to metal at room temperature to deform it and create various shapes. Forging includes "hot forging" and "warm forging," where the metal material is heated before applying force, and "cold forging," where force is applied at room temperature. Hot forging results in significant dimensional changes and a rough surface, necessitating surface treatment in subsequent processes. In contrast, cold forging achieves precise shapes and has the advantage of not requiring surface finishing. Particularly when compared to cutting processes, cold forging deforms the material using molds, which eliminates cutting scrap and is expected to reduce costs and environmental impact, making it the greatest benefit. On the other hand, depending on the structure and shape of the mold, controlling excess material and deficiencies can be challenging. Our company specializes in obtaining long, thin hole shapes. (We can achieve inner diameters of around 20 mm and lengths of approximately 55 mm.) We also accommodate special materials that require hardness and are difficult to process, such as stainless steel, ferritic, and martensitic materials. Additionally, we handle aluminum materials used in fuel pumps and other applications.
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Precision cold forging processing
There are no particular restrictions as long as plastic processing is possible at room temperature, not limited to iron, but there are some limitations depending on the degree of processing.
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What is precision cold forging used in products like fuel injectors?
It achieves precise shapes and has the advantage of not requiring surface finishing!
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Precision cold forging [Deburring of holes in fuel injector components]
We manufacture precision products that keep the wobble rate to 5/100 and the coaxiality to 0.05 millimeters or less!
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Precision Cold Forging [Cold Forging of Difficult-to-Process Material SUS440C]
Cold forging of martensitic stainless steel! A case that contributed to winning a technology development award.
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Precision Cold Forging [Cold Forging of Fuel Injector Parts (Complex Shapes)]
Yield 79%! We have achieved a strict precision with a sliding rate of 5/100.
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Mold manufacturing, progressive stamping, cold forging [Many achievements in automotive parts]
Leave precision press deep-drawn products and precision cold-forged products to us!
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High-precision pressing and drawing processing, etc. [Technical Explanation Document]
Based on in-house production, creating molds without incurring unnecessary costs while ensuring quality!
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Mold making, progressive pressing, cold forging. Which method is optimal, pressing or forging?
We will suggest appropriate processing methods such as progressive stamping or cold forging according to product specifications! What are Miyama Seiko's precision press deep-drawn products and precision cold forging services?
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[Data] Press Technology December Issue
We would like to introduce an article featuring the trusted technology of Miyama Seiko Co., Ltd.!
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Development of a new joining method: Dissimilar metal joining through plastic processing.
Contributes to the reduction of CO2 emissions! Since they are processed individually, combinations of different shapes for upper and lower workpieces are possible.
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Strengths of Cold Forging: Eco-friendly Processing with Near-Net Shape
By manufacturing forged workpieces in a shape close to the product shape, it is possible to reduce chip discharge and shorten processing time compared to full cutting.
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[Development Case] Pressing of Lithium-Ion Battery Cover Plates
Combination of cold forging and pressing technology! Integrated molding of safety valves and cover plates through pressing processing.
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[Development Case] Cold Forging Inner Diameter Net Shaping
Achieving improved material yield through the elimination of cutting in inner diameter by increasing forging precision!
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[Development Case] Cold Forging Near-Net Shape Formation
A new method for penetrating small-diameter deep holes! Achieving no cutting for the inner diameter in small-diameter deep hole penetration.
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[Development Case] Near-Net Shape Manufacturing of Injector Components
Improved yield through non-cutting of outer diameter by increasing forging accuracy! A case study of flange forming without intermediate annealing.
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[Development Case] Deburring of Holes in Injector Parts
Through-hole of small diameter deep hole by diameter reduction extrusion! Abolition of punching in the middle section of small diameter deep holes.
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[Development Case] Cold Forging of Difficult-to-Process Materials
Cold forging of austentic stainless steel! A case study of a new method for finishing inner and outer diameters through cold forging.
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[Development Case] Cold Forging of Difficult-to-Process Material SUS440C
A new method for cold forging of axisymmetric complex shapes! Cold forging of martensitic stainless steel.
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[Development Case] Cold Forging of Fuel Injector Parts (Complex Shaped Products)
Application of penetration methods for small-diameter deep holes! Case study of cold forging of hollow shaft cylindrical products.
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