2D laser scanner for measuring wear of kiln refractory bricks in the cement industry.
High-precision 2D laser scanner that realizes efficiency and labor-saving in furnace inspections.
In the cement industry, accurately and quickly understanding the wear condition of refractory bricks during kiln inspections is crucial for equipment maintenance and stable operation. Traditional manual measurement methods not only require significant time and effort but also have the potential for variability in measurement accuracy. Our 2D laser scanner enables measurements in both horizontal and vertical directions, allowing for high-precision measurement of displacements and wear that were previously difficult to assess. This facilitates increased efficiency, labor reduction, time savings, and automation, making it possible to accurately grasp the condition inside the kiln. 【Use Cases】 - Measurement of the wear condition of refractory bricks inside the kiln - Identification of wall displacements and damage locations - Streamlining of regular inspection tasks 【Benefits of Implementation】 - Reduction in measurement time and workload - Improved measurement accuracy leading to more precise condition assessment - Contribution to predictive maintenance of equipment - Cost reduction through labor savings
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【Features】 - High precision (≦±2mm) allows for detailed measurements - High resolution of 200,000 points/rev captures even minute changes - High-speed measurement at 250Hz enables quick data acquisition - Compact (270X200X125mm) and lightweight (2.3kg) for easy handling on-site - Measurement in both horizontal and vertical directions accommodates various shapes 【Our Strengths】 We consistently develop in-house from idea generation to mechanism design, processing, circuit design, and program creation. Leveraging the technical expertise cultivated through both OEM production and our own product sales, we continue to develop measuring instruments that meet customer needs. Additionally, as the exclusive distributor for Swiss Dimetix, we sell high-precision laser distance meters, which have been used for measuring the height of the Tokyo Skytree. We are also focusing on the development of measurement instruments for construction limits related to railways, receiving high praise from many customers, including East Japan Railway Company. Our graphic-integrated construction limit measuring instrument won an Encouragement Award at the Ota City Small and Medium Enterprises New Products and New Technologies Competition.
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【Applications】 ■ Tunnel cross-section measurement ■ Building limit measurement ■ Trolley wire height/displacement measurement ■ Fireproof brick displacement measurement ■ Ground subsidence displacement measurement ■ Structural strain displacement measurement, etc. *For more details, please refer to the PDF document or feel free to contact us.
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Since its establishment, we have been involved in the development of our own products, starting from gathering ideas, and have repeated the processes of mechanical design, processing, circuit design, and embedded programming every year. Currently, we are engaged in both OEM production and the sale of our own products, and we intend to continue developing measuring instruments that can further meet our customers' needs. We are also the general agent for Dimetix in Switzerland and are focusing on the sales of red laser distance meters. This product has been adopted for measuring the height of the Tokyo Skytree, the tallest structure in the world. We believe there are still many applications for this technology, and we would like to explore each one. In recent years, we have also been focusing on measuring instruments for railway-related construction limits. We have started to receive inquiries from East Japan Railway Company regarding the development of measuring instruments for construction limits in various fields such as construction, civil engineering, signaling, and power. Additionally, we received an Encouragement Award at the 28th Ota City Small and Medium Enterprises New Products and New Technologies Competition for our graphic-integrated construction limit measuring instrument.