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Case Study of Electric Drying Oven with IoT Functionality

PR情報エリア

Centralized management of operational status with 'Electric Drying × IoT'! Achieving improved yield and a 'non-stop' drying process.

**Customer Concerns** - Considering the IoT implementation on-site and the expansion of drying ovens to prevent painting defects occurring during the curing process. - Unclear about the company's challenges and unsure how to effectively utilize IoT. - Aware of painting defects caused by yellowing and gas checking, but unclear about "when, where, and what the causes are." **NCC's Proposal** Proposing the use of an "electric drying oven" that does not generate combustion gases, which are factors causing painting defects like yellowing and gas checking, in combination with IoT devices to improve painting quality. **Implementation Effects and Feedback** - Enables prediction of equipment malfunctions and identification of defect causes. - Achieves improved yield and a systematized "non-stop" drying process. - Eliminates defects caused by yellowing and gas checking, resulting in enhanced quality. - Maintains high quality through IoT implementation.

Related Link - https://ncc-nice.com/ncc-coating/case-studies/coat…

basic information

【Product Details】 The electric drying oven allows for precise temperature settings through electronic control, maintaining a consistent internal temperature to achieve high-quality paint films reliably. Additionally, its design enables easy operation with the push of a button, and the absence of a need for burner inspections contributes to improved work efficiency and reduced maintenance costs. Furthermore, by combining IoT devices with the electric drying oven, it becomes possible to measure, record, and analyze the internal temperature in real-time, facilitating the prediction of equipment malfunctions and the identification of defect causes.

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Applications/Examples of results

・IoT implementation ・Production management ・Drying oven ・Reduction of drying defects ・Quality improvement

NCC Original Hot Air Circulation Drying Oven

PRODUCT

[Case Studies of Equipment Introduction] No. 1 in Solving Manufacturing Site Issues! NCC Corporation, Nagano Prefecture

TECHNICAL

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Since its establishment in 1958, the company has focused on industrial paints and fine chemical products. In 1964, it established Minami-Shin Custom Co., Ltd. (now CC-G Co., Ltd.) as a research factory, where it accumulated knowledge and built expertise in specialized areas by using its own products. This accumulated know-how has been recognized, leading to an expansion of the market throughout Nagano Prefecture, while simultaneously, customer requests have become increasingly diverse. The fine chemical sector, including industrial chemicals and chemical products, has evolved to include high-tech materials such as electronic materials, as well as efficient production and recycling systems to handle them. The establishment of a consistent supply system for hazardous and highly toxic materials, as well as the addition of functions for paint color matching, has also been driven by customer needs. Additionally, in response to requests from local customers, the company has ventured into construction fields utilizing chemical methods and chemical construction materials, demonstrating an advisory function from a comprehensive perspective that differs from traditional trading companies.