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Difficult-to-process and difficult-to-cut materials processing case studies
Examples of machining difficult-to-process parts are featured! We also introduce case summaries and challenges along with their solutions.
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Cutting Process Example | Prototype of Precision Parts for Automobiles Made of SNCM439
High-precision CNC machining of SNCM439. Prototypes of precision parts for automobiles are produced. Machining marks are also minimized.
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Lathe Machining Examples | Rare Metals for Aerospace, Medical Devices, and Semiconductors
C3604/ High-precision brass flange machining parts made of quick-cutting brass. Precision machining with excellent conductivity and corrosion resistance. Achieves concentricity within ±0.01mm.
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Cutting Processing Examples | Drive Device Parts for SF440A/SC450 Industrial Machinery
High-precision cutting processing of SF440A and SC450. Manufacturing of round parts used in drive systems for industrial machinery and railway vehicles.
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Cutting Processing Example | Electronic Components for C3604 Brass Analysis Device
C3604 brass is processed with high precision using an NC lathe. O-ring grooves for electronic components, piping connection parts, and structural components of FA and equipment are manufactured.
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Cutting Process Example | SF440A/SCM440 Bearing Parts for Railway Vehicles
Manufacturing bearing components for railway vehicles with outer diameter and inner diameter grinding finish, and diagonal hole oil groove processing for SCM440, SF440A, SC450A, etc.
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Cutting Process Example | High-Precision Ring Parts for SUS304 Semiconductor Manufacturing Equipment
Using SUS304 stainless steel and utilizing NC lathes, machining centers, and cylindrical grinding, we manufacture high-precision ring components for semiconductor manufacturing equipment.
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Machining Case Study │ Box Parts for A5052 Aluminum Alloy Industrial Equipment
Machining A5052 aluminum alloy with a machining center. Producing box components used for high-durability covers of power units.
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Machining Case Study | Ring Parts for S45C Quenched and Tempered Semiconductor Manufacturing Equipment
Processing S45C quenched and tempered steel using high-precision CNC machining technology. Manufacturing ring components for semiconductor manufacturing equipment.
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Machining Case Study | Stainless Steel Ultra-Fine Pillar Case
Processed SUS304 using NC lathe and machining center. Manufactured cases with ultra-fine pillars. Achieved stable mass production of slender and fragile shapes.
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Cutting Process Example | Robot Sensor Fixed Arm for SUS Series Industrial Machinery
Complex processing using lathes and machining centers in the SUS series. Manufacturing robotic sensor mounting arms for rotating parts of industrial machinery.
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Machining Case Study | Cylindrical Cylinder Parts for S45C Medium Carbon Steel Generators
High-precision outer diameter machining of S45C medium carbon steel using an NC lathe. Manufacturing cylindrical cylinder parts for power generation and energy equipment. One-pass finishing of stepped inner diameters.
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Machining Examples | Round Ring Parts for Semiconductor Manufacturing in SUS316 Stainless Steel
Simultaneous processing of stainless materials such as SUS316 using CNC lathes and machining centers. Manufacturing high-precision ring parts for semiconductor production.
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Machining Case Study | A7075 Super Duralumin Impeller for Industrial Infrastructure
Machining A7075 with NC lathe and machining center. Manufacturing impellers for turbines for industrial infrastructure.
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[Lathe Processing Case Studies] Prototyping and Difficult Machining
【Case Study Collection Available!】We are currently offering the "Prototyping and Difficult Processing Case Study Collection," which includes examples of machining brass parts, to those who are interested.
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Round parts, machining, drive device components, high-precision processing, prototype, mass production.
Supporting Japan's transportation infrastructure with cutting-edge technology.
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レアメタル 切削加工
真鍮（C3604）フランジ部品の高精度切削加工 NC旋盤＋マシニングで一貫対応！
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Lathe Processing Example | Semiconductor Manufacturing Equipment Parts Made of A5056 Aluminum Alloy
A challenging case of a circular shape combined with a multifunctional shape. One exterior part of a semiconductor manufacturing device was produced. Due to the foil's circular shape with a thickness of less than 5mm, consideration was given to cutting distortion.
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Machining Example | A6063 Aluminum Alloy Motor Bracket
Processing A6063 aluminum alloy with NC lathe and machining center. Prototyping motors for electric vehicles. Implementing process planning to accommodate complex shapes.
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Machining Case Study | Round Chamber Made of A7075 Aluminum Alloy
NC lathe and simultaneous 5-axis machining of A7075 aluminum alloy. Manufacturing round chambers for semiconductor production and vacuum deposition equipment. Maintaining high precision surface roughness.
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【Φ500NC lathe × 5-axis MC】 precision machining
You will understand the precision when you see it. We also take on challenges for machining difficult materials such as copper and nickel alloys, as well as requests for micron-level (1/1000mm) precision!
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Leave the complex processing of round shapes to us with the Φ500NC lathe and 5-axis machining center.
You will understand the precision when you see it. We also take on challenges for lathe processing of difficult-to-cut materials such as copper and nickel alloys, as well as requests for micron-level (1/1000mm) precision!
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Composite processing product manufacturing service
For the production of complex machining of round shapes, thin-walled circular shapes, deep groove shapes, and precision machined parts, come to our company!
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Lathe Processing × Urgent Response Case │ Spherical R-Shaped Parts for Automotive Advanced Development
Processing examples of A7075 on NC lathes and 5-axis machining centers. Manufactured for the automotive, motorcycle, and transportation equipment industries. Achieving short delivery times and low prices with spherical R shapes.
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Machining Case Study | Prototype Machining of S50C Industrial Motor Frame
Machining S50C with a 5-axis machining center and NC lathe. High precision to meet geometric tolerance requirements of 0.010mm order. Successfully reduced processes and cut costs.
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Special Order × Mass Production × Machining Case Study │ SUS304 Cases for Semiconductors and Vacuum Equipment
Processing SUS304 with NC lathe and 4-axis machining center. A case study of casing production for semiconductor manufacturing and vacuum equipment. Excellent finish in appearance due to scratch prevention measures.
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Composite processing product manufacturing service
For the production of complex processing of round shapes, thin-walled circular shapes, deep groove shapes, and precision machined parts, come to our company!
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Daitokone Seiki Composite Processing
It has made complex processing that requires multiple processes possible by using a combination of NC lathes and machining centers.
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Daitokone Seiki Precision Machining
In addition to cutting processing, we also perform grinding processing to meet dimensional tolerances of 1 μm and geometric accuracy requirements of 0.001 units.
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Daitokone Seiki NC Lathe Processing - Solving challenges with high precision and fine machining!
In NC lathe machining, we specialize in products with challenging features such as thin-walled circular shapes and deep grooves.
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