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Reducing energy and CO₂ emissions from industrial furnaces by up to 25%: How to optimize 'control waste' in heating processes and support carbon-neutral management by simply implementing advanced control that is difficult with PID.
Industrial furnaces are a major source of CO₂ emissions, accounting for about 15% of domestic emissions. Energy conservation and decarbonization have become unavoidable challenges for the manufacturin…
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[Tokyo Big Sight 12/3~5] Smart Factory Japan 2025 Exhibition | Achieving 5-15% Energy Savings with AI Control
We will showcase "Smart MPC," which realizes control optimization in manufacturing sites. ■ Event Overview Date: December 3 (Wed) - December 5 (Fri), 2025, 10:00 AM - 5:00 PM Venue: Tokyo Big Sight, South Hall 14 Exhibition: Smart Factory Japan 2025 ■ Features of Smart MPC Achieves AI control without specialized knowledge through model predictive control and machine learning - Energy-saving effect: 5~15% reduction - Implementation period: as short as 3 days (data collection and operation start) - Temperature accuracy: ±0.2℃ (PID ratio ±0.5℃ → ±0.2℃) - Automatic adjustment: Adapts to aging deterioration through online learning ■ Solving these challenges ✓ Time-consuming PID parameter adjustments ✓ Difficulty in complex multivariable control ✓ Unstable control quality due to a lack of skilled personnel ✓ Desire to balance energy savings and quality A team of 36 engineers, including 20 with PhDs, will solve manufacturing site challenges using advanced mathematical optimization techniques. We will present live demonstrations and case studies at the venue. Please visit our booth.
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Next-Generation Smart Control to Reduce 'Control Waste' That Was Difficult to Achieve with PID Control in Air Conditioning, Furnaces, Boilers, etc.
Due to the soaring energy prices and the need for carbon neutrality, energy reduction has become an urgent issue in the manufacturing industry. However, the currently mainstream PID control is insufficient in responding to complex processes and sudden disturbances, leading to "control waste" caused by excessive control actions and standby operations. Additionally, adjustments require advanced experience, and issues of dependency on specific individuals and black-boxing are also challenges. In this seminar, we will introduce "Smart MPC," which addresses these challenges. This control technology, which combines machine learning and optimization techniques, enables high-precision predictive control by anticipating environmental changes from past operational data, even without specialized knowledge. It significantly reduces energy costs in air conditioning, furnaces, boilers, and more. The embedded "E-Smart MPC," set to be released in July 2025, can be directly mounted onto control panels and allows for quick implementation through GUI operations. If you are involved in the manufacturing industry and are considering energy cost reduction or control optimization, please join us. Date and Time: November 28, 2025 (Friday) 13:00-14:00
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[My Dome Osaka 12/17~12/18] Startup Japan 2025 in Osaka Exhibition | Achieving 5-15% Energy Savings with AI Control
We would like to introduce "Smart MPC," which realizes control optimization in manufacturing sites. ■ Event Overview Date: December 17 (Wed) - 18 (Fri), 2025, 10:00-17:00 Venue: My Dome Osaka M16-12 Exhibition: Startup Japan 2025 in Osaka ■ Features of Smart MPC Achieves AI control without specialized knowledge through Model Predictive Control × Machine Learning - Energy-saving effect: 5-15% reduction - Implementation period: as short as 3 days (data collection operation start) - Temperature accuracy: ±0.2℃ (PID ratio ±0.5℃ → ±0.2℃) - Automatic adjustment: Adapts to aging deterioration through online learning ■ Solving these challenges ✓ Time-consuming PID parameter adjustments ✓ Difficulty in complex multivariable control ✓ Inconsistent control quality due to lack of skilled personnel ✓ Desire to balance energy savings and quality A team of 36 engineers, including 20 with PhDs, will solve manufacturing site challenges using advanced mathematical optimization techniques. We will introduce case studies and tailored implementation methods at the venue. Please visit our booth.