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Visualization strategy for bottlenecks through the construction of a "digital shadow."

Roadmap to Digital Twin! Visualize the movements of objects, people, and machines in real-time, instantly resolving stagnation. Presentation materials available.

In addressing the challenges faced by Japan's manufacturing industry and promoting digital transformation, the importance of "digital twins" has been highlighted, and it is proposed that we should first start with the construction of a "digital shadow." A digital shadow is one of the components of a digital thread and is a mechanism that faithfully reproduces what is happening in a real factory on a virtual factory. By constructing a digital shadow, the movements of objects, people, and the operational status of machines can be digitized and visualized, allowing for an immediate understanding of where real objects are stagnating. Based on this, by setting rules and issuing monitoring alerts, it becomes possible to immediately prevent stagnation and maintain an appropriate state. If a predictive simulation mechanism is added to the digital shadow, it can evolve into a digital twin, enabling the detection of signs of bottlenecks and taking action accordingly. Starting with a digital shadow alone can initiate the PDCA cycle, lead to throughput improvements, and significantly advance the digital shift. *From digital shadow to digital twin. A free document explaining the specific steps for realization is available.*

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From digital shadow to digital twin. We provide a document that explains the specific implementation steps for free.

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From digital shadow to digital twin. We provide a free document explaining the specific implementation steps.

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