[Case Study] Manufacturing Industry Precision Filtration System (Coolant Filtration)
Preventing workpiece damage caused by fine sludge! A case study that evaluated stable filtration accuracy and extended lifespan.
We would like to introduce a case study of a customer in the manufacturing industry that has implemented a backwash-type precision filtration system. In order to prevent workpiece damage caused by fine sludge and to improve quality during precision processing, the customer contacted us while testing various filtration devices. After conducting simple filtration tests, particle size distribution measurements, and actual machine demonstration tests, they introduced a total of two units when new processing equipment was installed. 【Case Overview】 ■ Customer: Manufacturing Industry ■ Location: Tokyo, Japan ■ Business Overview: Manufacturing and sales of industrial valves (gas, liquid) ■ Installed System: Backwash-type precision filtration system (with 2 filters), backwash liquid sedimentation treatment tank ■ Filtration Target Liquid: Water-soluble coolant ■ Target Workpiece: Stainless Steel *For more details, please refer to the related links or feel free to contact us.
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【Strengths of Precision Filtration and Flexible Customization】 ■ Effectively removes ultra-fine sludge ■ Significantly reduces running costs by decreasing the frequency of coolant liquid replacement ■ Helps prevent processing defects caused by scratches and tool wear, contributing to improved product quality ■ Reduces maintenance burden with a unique filtration system using "backwashing technology" ■ Allows for flexible combinations, including not only filtration devices but also coolant tank production *For more details, please refer to the related links or feel free to contact us.
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Our company has been dedicated to the development and dissemination of high-performance filtration systems specifically for precision machine coolants among various types of coolants (cutting fluids). In recent years, we have not only focused on precision filtration devices but have also leveraged our accumulated expertise to propose complete coolant systems, including coolant tank manufacturing. We are actively suggesting solutions for the recovery and treatment of sludge (cutting chips) as well. The ROKA Precision Coolant Filtration System has been adopted by various companies across different fields, including major lens manufacturers, leading precision electronics manufacturers, and automotive parts manufacturers. It has significantly contributed to improving machining accuracy and production efficiency, as well as reducing waste disposal costs and minimizing environmental impact.