【Case Study of Coolant Filtration System】Filtration Seiko Co., Ltd.
Does the coolant filtration system affect processing efficiency? The relationship between processing accuracy and sludge. A case study where the grinding amount per cycle has significantly increased compared to conventional methods.
This case study introduces the implementation of a coolant filtration system for surface grinding machines, which has significantly increased the amount of grinding per cycle compared to conventional methods. The company faced challenges with the generation of fine chips and grinding dust (sludge) during cutting and grinding processes (such as with surface grinding machines), which affected the stabilization of processing quality and the improvement of production efficiency. By introducing our coolant filtration system and removing sludge from the liquid, it became easier to maintain the coolant supplied to the processing point in a clean state. As a result, not only was the stability of the processing surface improved, but it also became possible to review the processing conditions themselves. [Challenges] ■ Fine chips and grinding dust (sludge) were generated during cutting and grinding processes. ■ There was a need for stabilization of processing quality and improvement of production efficiency. *For more details, please refer to the related links or feel free to contact us.
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【Product Lineup】 ■ Precision coolant filtration system ■ Simplified version of precision filtration device ■ High-speed centrifuge ■ RS series without backwashing ■ Mobile/tank circulation type ■ Original water-soluble coolant liquid WX-816RS *For more details, please refer to the related links or feel free to contact us.
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Our company has been dedicated to the development and dissemination of high-performance filtration systems specifically for precision machine coolants among various types of coolants (cutting fluids). In recent years, we have not only focused on precision filtration devices but have also leveraged our accumulated expertise to propose complete coolant systems, including coolant tank manufacturing. We are actively suggesting solutions for the recovery and treatment of sludge (cutting chips) as well. The ROKA Precision Coolant Filtration System has been adopted by various companies across different fields, including major lens manufacturers, leading precision electronics manufacturers, and automotive parts manufacturers. It has significantly contributed to improving machining accuracy and production efficiency, as well as reducing waste disposal costs and minimizing environmental impact.