[VA/VE Case] Adopted color steel plates to shorten the painting process.
Achieved cost reduction! A case where we were able to provide stable delivery times and quality.
We would like to introduce a case where color-coated steel sheets were adopted, and the painting process was shortened. The painting process can be costly, so we received inquiries about reviewing it from the design stage to find ways to reduce costs. By eliminating the painting process, we achieved cost reduction and were able to provide stable delivery times and quality. 【Case Overview】 ■Before - In the production of covers for industrial computers, painting was necessary in the finishing process. ■After - By eliminating the painting process, we achieved cost reduction and were able to provide stable delivery times and quality. *For more details, please download the PDF or feel free to contact us.
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【Strength 1】State-of-the-art machinery and equipment We focus particularly on blanking, bending, and welding, and by introducing the latest equipment such as laser-punch combination machines, automatic die exchange bending machines, and fiber laser robotic welding machines, we produce products with high precision and appearance quality. 【Strength 2】Integrated production system from design to processing to secondary processing to assembly We have established a one-stop production system that covers everything from design, material procurement, sheet metal processing, press processing, plating, painting, printing, to assembly. This integrated production system enables us to provide high-quality products at low prices. 【Strength 3】Production of varied types and quantities In addition to state-of-the-art equipment and an integrated production system, we promote factory IT through 3D-CAD design, parts development, production schedule formulation using production management systems, delivery management, progress tracking using tablets, paperless drawing access, and ensuring traceability, allowing us to handle a wide range of production from small quantities of various types to mass production. 【Strength 4】Cost reduction proposals through VE suggestions Utilizing the technology accumulated over 70 years and 3D-CAD, we consider optimal materials, plate thicknesses, and processing methods from the design stage and propose VE (Value Engineering) suggestions.