[VA/VE Case] Adopted plated steel sheet (black ZAM) to shorten the painting process.
We will introduce a case where painting became unnecessary, achieving cost reduction!
We would like to introduce a case where we adopted galvanized steel sheets (black ZAM) and shortened the painting process. In a request for the production of battery-related products, painting was required in the final process, but the client wanted to reduce costs as much as possible and consulted us from the design stage. Thanks to our proposal to switch to black ZAM material, painting became unnecessary, achieving cost reduction. Additionally, we were able to shorten the process, satisfying the customer. 【Case Overview】 ■Before - Painting was necessary in the final process, but cost reduction was desired. ■After - Painting became unnecessary, achieving cost reduction. - The process was also shortened. *For more details, please download the PDF or feel free to contact us.
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【Strength 1】State-of-the-art machinery and equipment We focus particularly on blanking, bending, and welding, and by introducing the latest equipment such as laser-punch combination machines, automatic die exchange bending machines, and fiber laser robotic welding machines, we produce products with high precision and appearance quality. 【Strength 2】Integrated production system from design to processing to secondary processing to assembly We have established a one-stop production system that covers everything from design, material procurement, sheet metal processing, press processing, plating, painting, printing, to assembly. This integrated production system enables us to provide high-quality products at low prices. 【Strength 3】Production of varied types and quantities In addition to state-of-the-art equipment and an integrated production system, we promote factory IT through 3D-CAD design, parts development, production schedule formulation using production management systems, delivery management, progress tracking using tablets, paperless drawing access, and ensuring traceability, allowing us to handle a wide range of production from small quantities of various types to mass production. 【Strength 4】Cost reduction proposals through VE suggestions Utilizing the technology accumulated over 70 years and 3D-CAD, we consider optimal materials, plate thicknesses, and processing methods from the design stage and propose VE (Value Engineering) suggestions.