[VA/VE Case] Production of Stacked Jigs
A case where quality stability and shortened delivery times were achieved without incurring additional costs by producing in-house.
Here is an example of the production of a layered-type fixture. Welding fixtures are necessary to securely fix the base material in a designated position and achieve accurate and reliable welding, but outsourcing made the costs high. By producing layered-type welding fixtures in-house, we achieved quality stability and shortened delivery times without incurring additional costs. 【Case Summary】 ■Before - The cost of welding fixtures was high due to outsourcing. ■After - By producing in-house, we achieved quality stability and shortened delivery times without incurring additional costs. *For more details, please download the PDF or feel free to contact us.
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【Strength 1】State-of-the-art machinery and equipment We focus particularly on blanking, bending, and welding, and by introducing the latest equipment such as laser-punch combination machines, automatic die exchange bending machines, and fiber laser robotic welding machines, we produce products with high precision and appearance quality. 【Strength 2】Integrated production system from design to processing to secondary processing to assembly We have established a one-stop production system that covers everything from design, material procurement, sheet metal processing, press processing, plating, painting, printing, to assembly. This integrated production system enables us to provide high-quality products at low prices. 【Strength 3】Production of varied types and quantities In addition to state-of-the-art equipment and an integrated production system, we promote factory IT through 3D-CAD design, parts development, production schedule formulation using production management systems, delivery management, progress tracking using tablets, paperless drawing access, and ensuring traceability, allowing us to handle a wide range of production from small quantities of various types to mass production. 【Strength 4】Cost reduction proposals through VE suggestions Utilizing the technology accumulated over 70 years and 3D-CAD, we consider optimal materials, plate thicknesses, and processing methods from the design stage and propose VE (Value Engineering) suggestions.