[VA/VE Example] Change the R part of the sheet metal to a corner part.
R-bending processing that does not use dedicated molds completely eliminates the high costs and long lead times associated with mold production!
We would like to introduce a case where changing the R part of sheet metal to a corner part has achieved improved adhesion and cost reduction. In sheet metal processing, when the corner attachment part is both R and corner, the labor required for filling holes has been a cause of increased costs. By making design changes, we not only reduced processing labor but also achieved higher adhesion during production. 【Case Overview】 ■Before - When the corner attachment part is both R and corner, the labor required for filling holes has been a cause of increased costs. ■After - The design was changed so that the R part became a corner part. - In addition to reducing processing labor, we also achieved higher adhesion during production. *For more details, please download the PDF or feel free to contact us.
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【Strength 1】State-of-the-art machinery and equipment We focus particularly on blanking, bending, and welding, and by introducing the latest equipment such as laser-punch combination machines, automatic die exchange bending machines, and fiber laser robotic welding machines, we produce products with high precision and appearance quality. 【Strength 2】Integrated production system from design to processing to secondary processing to assembly We have established a one-stop production system that covers everything from design, material procurement, sheet metal processing, press processing, plating, painting, printing, to assembly. This integrated production system enables us to provide high-quality products at low prices. 【Strength 3】Production of varied types and quantities In addition to state-of-the-art equipment and an integrated production system, we promote factory IT through 3D-CAD design, parts development, production schedule formulation using production management systems, delivery management, progress tracking using tablets, paperless drawing access, and ensuring traceability, allowing us to handle a wide range of production from small quantities of various types to mass production. 【Strength 4】Cost reduction proposals through VE suggestions Utilizing the technology accumulated over 70 years and 3D-CAD, we consider optimal materials, plate thicknesses, and processing methods from the design stage and propose VE (Value Engineering) suggestions.