[VA/VE Case] Outdoor Cabinet
A cost reduction of up to 30% is possible, and production lead times have also been shortened!
We would like to introduce a VA/VE case study for outdoor cabinets. Regarding the outdoor cabinets used for gasoline station payment machines, there was a need for cost reduction, shortened lead times, and conductivity due to the internal equipment emitting radio waves. To shorten the painting process after sheet metal processing, we proposed the use of pre-painted steel sheets called "View Coat." This eliminated the need for the painting process, resulting in a potential cost reduction of up to 30% and a shortened lead time. 【Case Overview】 ■Before - There was a need for cost reduction, shortened lead times, and conductivity for outdoor cabinets. ■After - The use of View Coat eliminated the previously essential painting process. - Achieved a cost reduction of up to 30% and shortened lead times. *For more details, please download the PDF or feel free to contact us.
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【Strength 1】State-of-the-art machinery and equipment We focus particularly on blanking, bending, and welding, and by introducing the latest equipment such as laser-punch combination machines, automatic die exchange bending machines, and fiber laser robotic welding machines, we produce products with high precision and appearance quality. 【Strength 2】Integrated production system from design to processing to secondary processing to assembly We have established a one-stop production system that covers everything from design, material procurement, sheet metal processing, press processing, plating, painting, printing, to assembly. This integrated production system enables us to provide high-quality products at low prices. 【Strength 3】Production of varied types and quantities In addition to state-of-the-art equipment and an integrated production system, we promote factory IT through 3D-CAD design, parts development, production schedule formulation using production management systems, delivery management, progress tracking using tablets, paperless drawing access, and ensuring traceability, allowing us to handle a wide range of production from small quantities of various types to mass production. 【Strength 4】Cost reduction proposals through VE suggestions Utilizing the technology accumulated over 70 years and 3D-CAD, we consider optimal materials, plate thicknesses, and processing methods from the design stage and propose VE (Value Engineering) suggestions.