[Processing Example] Hishi Metal: A Material That Changes Sheet Metal Processing with Multifunctionality
Introducing a wide range of topics from the basics to applications and trends of sheet metal processing, along with the features of Hishi Metal!
"Hishimetal," a composite material that combines the strength and workability of metals with the corrosion resistance and design properties of resins, offers a new option for sheet metal processing. By layering a PVC-based resin film onto a metal substrate, it achieves the omission of painting processes and weight reduction. It can also accommodate basic sheet metal processes such as bending, spot welding, and assembly, leading to its utilization in various applications. Especially for mass-produced items, the ability to skip the painting process results in significant cost savings and contributes to increased product value. In the past, we have achieved a 30% cost reduction in some cases. **Features of Hishimetal:** - A composite material that merges the advantages of metals and resins - Balances workability and functionality - Innovations in processing for welding, painting, and assembly - Evolving functional films and expanding application areas *For more details, please download the PDF or feel free to contact us.*
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【Strength 1】State-of-the-art machinery and equipment We focus particularly on blanking, bending, and welding, and by introducing the latest equipment such as laser-punch combination machines, automatic die exchange bending machines, and fiber laser robotic welding machines, we produce products with high precision and appearance quality. 【Strength 2】Integrated production system from design to processing to secondary processing to assembly We have established a one-stop production system that covers everything from design, material procurement, sheet metal processing, press processing, plating, painting, printing, to assembly. This integrated production system enables us to provide high-quality products at low prices. 【Strength 3】Production of varied types and quantities In addition to state-of-the-art equipment and an integrated production system, we promote factory IT through 3D-CAD design, parts development, production schedule formulation using production management systems, delivery management, progress tracking using tablets, paperless drawing access, and ensuring traceability, allowing us to handle a wide range of production from small quantities of various types to mass production. 【Strength 4】Cost reduction proposals through VE suggestions Utilizing the technology accumulated over 70 years and 3D-CAD, we consider optimal materials, plate thicknesses, and processing methods from the design stage and propose VE (Value Engineering) suggestions.