佐藤電機製作所 山梨工場 Official site

[Processing Example] Rivet Assembly Achieving Zero Interference

Reasons for the attention in the fields of communication, medical, and semiconductors! Introducing examples of plate rivet processing.

At Sato Electric Manufacturing Co., Ltd., we are developing riveting assembly technology required in precision fields such as communications, medical, and semiconductors. Among these, the processing of flat rivets achieves a smooth finish without protrusions, eliminating constraints in housing design and enabling a balance between assembly and functionality. It is not just a means of fastening, but an important method for achieving both design and quality. Our integrated production system and ability to handle a wide variety of small quantities maximize its value. 【Case Overview】 ■ Materials: Iron, Aluminum, Stainless Steel ■ Lot Size: 1 to 100 pieces ■ Precision: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

Sato Electric Manufacturing Co., Ltd. Precision Enclosure and Frame Factory

basic information

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Applications/Examples of results

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【Strength 1】State-of-the-art machinery and equipment We focus particularly on blanking, bending, and welding, and by introducing the latest equipment such as laser-punch combination machines, automatic die exchange bending machines, and fiber laser robotic welding machines, we produce products with high precision and appearance quality. 【Strength 2】Integrated production system from design to processing to secondary processing to assembly We have established a one-stop production system that covers everything from design, material procurement, sheet metal processing, press processing, plating, painting, printing, to assembly. This integrated production system enables us to provide high-quality products at low prices. 【Strength 3】Production of varied types and quantities In addition to state-of-the-art equipment and an integrated production system, we promote factory IT through 3D-CAD design, parts development, production schedule formulation using production management systems, delivery management, progress tracking using tablets, paperless drawing access, and ensuring traceability, allowing us to handle a wide range of production from small quantities of various types to mass production. 【Strength 4】Cost reduction proposals through VE suggestions Utilizing the technology accumulated over 70 years and 3D-CAD, we consider optimal materials, plate thicknesses, and processing methods from the design stage and propose VE (Value Engineering) suggestions.