[Processing Example] Maintaining Aesthetic Appeal with Finishless Aluminum Welding
No grinder needed, no post-processing! Introducing examples of fiber laser welding.
At Sato Electric Manufacturing Co., Ltd., we significantly reduce the issues of distortion and finishing process burdens that have been challenges in conventional aluminum welding through advanced fiber laser welding technology. This technology, which allows for aesthetically pleasing finishes without post-processing, is particularly suitable for products where appearance quality is emphasized, such as semiconductor manufacturing equipment and medical device housings, making it ideal for the production of high-value-added components. Our company has established a comprehensive production system that allows us to handle everything in-house, from design to sheet metal processing, welding, painting, and assembly, enabling us to respond quickly to precision parts orders. Furthermore, by utilizing state-of-the-art welding machines like the FLW-6000ENSIS, we achieve welding that accommodates a variety of materials and shapes, flexibly handling difficult-to-process materials like aluminum. [Case Overview] ■ Material: Aluminum ■ Lot Size: 1 to 100 pieces ■ Accuracy: Within general tolerance range *For more details, please download the PDF or feel free to contact us.
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【Strength 1】State-of-the-art machinery and equipment We focus particularly on blanking, bending, and welding, and by introducing the latest equipment such as laser-punch combination machines, automatic die exchange bending machines, and fiber laser robotic welding machines, we produce products with high precision and appearance quality. 【Strength 2】Integrated production system from design to processing to secondary processing to assembly We have established a one-stop production system that covers everything from design, material procurement, sheet metal processing, press processing, plating, painting, printing, to assembly. This integrated production system enables us to provide high-quality products at low prices. 【Strength 3】Production of varied types and quantities In addition to state-of-the-art equipment and an integrated production system, we promote factory IT through 3D-CAD design, parts development, production schedule formulation using production management systems, delivery management, progress tracking using tablets, paperless drawing access, and ensuring traceability, allowing us to handle a wide range of production from small quantities of various types to mass production. 【Strength 4】Cost reduction proposals through VE suggestions Utilizing the technology accumulated over 70 years and 3D-CAD, we consider optimal materials, plate thicknesses, and processing methods from the design stage and propose VE (Value Engineering) suggestions.