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Remote monitoring of gas concentration: Gas concentration can be detected remotely / Gas detection monitoring system "SMART-GaskenⓇ"
Cloud Always-On Connection / Automation of Gas Detection! ❶ Real-time gas concentration detection ❷ Significant reduction in maintenance labor costs The fully automated gas detection monitoring syste…
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◆ Magnetic fine powder / Recovery case Study of the magnet-type magnetic separator "MAG PICKER / Wet type" implementation case
【New Application】A case study of a electronic components manufacturing company achieving cost reduction in the manufacturing process of magnetic paste (using MAG PICKER/wet method) 1. Overview Continuous concentration of magnetic pastes such as nickel and ferrite, achieving the appropriate moisture content. - Recovery of magnetic materials using a rotating powerful magnet drum. - Achieving appropriate moisture content by adjusting the rotation speed and the pressure of the squeezing rollers. 2. Target Industries Manufacturers of electronic components and magnetic fine powders, chemical, material, and chemical-related companies, etc. 3. Target Issues ▲ As the fine particle size of magnetic powders increases, the filtration time using filters also increases, etc. 4. Results After Implementation ◎ The time required for paste generation using conventional filters has been significantly reduced. ☆ Please download the "catalog" to check the specifications. ★ Evaluation units are available for loan upon arrangement. --------------------------------------- ◇ Sales Agency - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)
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"Grinding Processing" Sludge Recovery: "8 Case Studies" - Success Stories Told by Manufacturing Managers
◆ Introduction of "8 Successful Cases" for Sludge Recovery of Coolant in Grinding Processing <Voice of the Manufacturing Manager> - Significant improvement in sludge recovery of accumulated deposits in the tank generated during grinding processing. - Maintenance-free, with no liquid replacement for 7 years. - Maintenance can be troublesome and is often forgotten. - Increased lifespan of the magnetic drum in grinding processing, drastically reducing operational costs. - Significant reduction in maintenance such as coolant replacement and cleaning in grinding processing. - Achieved high dewatering performance of sludge and high durability of rollers in grinding processing. - Stable quality that maintains the norm. Over 30 years of trust and achievements. - Greatly reduced costs and time losses in cleaning. ☆ For more details, please refer to the "Case Catalog."
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【Cutting Processing】 Sludge Recovery "4 Case Studies" ◆ Success Stories Told by Manufacturing Managers
◆ Introduction of "4 Successful Cases" for Sludge Recovery of Coolant in Cutting Processing <Voice of the Manufacturing Manager> - The lifespan of cutting fluid in the machining center for castings has doubled. - The accumulation of sludge in the coolant tank of the machining center has significantly decreased. - Contributed to the recovery of particulate sludge through secondary filtration in cutting processing. - Successfully achieved a significant reduction in maintenance costs. ☆ For more details, please refer to the "Case Catalog."
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Manufacturing Manager Discusses 'Sludge Recovery / Success Stories' (4 Selected Machining Examples)
◆ Introduction of "4 Successful Cases" for Sludge Recovery of Cutting Fluid in Cutting Processing <Voice of the Manufacturing Manager> - The lifespan of cutting fluid in the machining center for castings has doubled. - The accumulation of sludge in the coolant tank of the machining center has drastically decreased. - Secondary filtration in cutting processing contributes to the recovery of particulate sludge. - Successfully achieved a significant reduction in maintenance costs. ☆ For more details, please refer to the "Case Catalog."
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Manufacturing Manager Discusses 'Sludge Recovery/Success Stories' (8 Examples of Grinding Processing)
◆ Introduction of "8 Successful Cases" for Sludge Recovery of Coolant in Grinding Processing <Voice of the Manufacturing Manager> - Significant improvement in sludge recovery of sediment in the tank generated during grinding processing - Maintenance-free, with no liquid replacement for 7 years - Maintenance can be troublesome and is often forgotten - Increased lifespan of magnetic drums in grinding processing, drastically reducing operational costs - Significant reduction in maintenance such as coolant replacement and cleaning in grinding processing - Achieved high dewatering performance of sludge and high durability of rollers in grinding processing - Stable quality that maintains the norm. Over 30 years of trust and results - Greatly reduced costs and time loss in cleaning ☆ For details, please refer to the "Case Catalog."
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[Sludge Recovery Device] Grinding, Cutting, Gear Processing - Customer Feedback ◆ Insights on "Success Stories" from the Manufacturing Manager
The "FINE MAG" with a high-dimensional magnetic array removes fine sludge generated from "grinding/cutting/gear processing" coolant, maintaining excellent dehydration and de-oiling performance for a long time and continuing to demonstrate its effectiveness. ★ Downloadable "success stories" by processing type! <Voice of the manufacturing site manager> ◆ Maintenance-free, no liquid replacement for 7 years ◆ Zero de-oiling in shaving processing, contributing to pump lifespan extension ◆ Successfully achieved significant cuts in maintenance costs ◆ Contributed to the recovery of particulate sludge through secondary filtration ◆ Significant reduction in sludge accumulation in the coolant tank of the machining center ◆ The lifespan of cutting fluid in the machining center for castings has doubled ◆ Quality improvement through the recovery of carbide sludge ◆ Greatly reduced costs and time loss in cleaning ◆ Stable quality that maintains the norm. Over 30 years of trust and achievements ◆ Grinding sludge sold to scrap dealers as valuable material ◆ Achieved high squeezing performance of sludge and high durability of rollers ◆ Significant reduction in maintenance such as coolant replacement and cleaning ◆ Reduced operational costs due to increased lifespan of the magnetic drum ◆ Recovery rate is three times higher compared to conventional machines, and cleaning frequency is one-third
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◆ Real-time detection of gas concentration - Gas detection monitoring system "SMART-Gasken"
Cloud always-on connection / Automation of gas detection! ❶ Real-time gas concentration detection ❷ Significant reduction in maintenance labor costs The fully automated gas detection monitoring system 'SMART-Gasken' can perform "gas detection" 24/7 without the need for a LAN environment! (Main Features) ◎ Lightweight with excellent portability (easy to carry and install) ◎ Linked with a stationary "gas detection unit" ◎ Always connected to the "cloud" via built-in SIM (constantly uploads gas concentration) ◎ Equipped with an LCD screen (monitoring panel) for "checking detection status" and "various settings including alarms," etc. For monitoring at the centralized monitoring center, free BI tools such as "Google Data Portal" and "Microsoft Power BI Desktop" are also available. Additionally, monitoring can be done via "smartphones" or "tablets," allowing information sharing with stakeholders. In case of an alarm, "alarm notifications" can also be sent to pre-registered email addresses. ★ This serves as a powerful tool to curb the rising "labor costs" and increasing "equipment inspection costs" due to aging.
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◆ Remote management of entry and exit from tanks - Digital tank entry management system "Safe TANK DX"
Digital Transformation of Maintenance in Oil and Chemical Plants Using IoT and Cloud Technology / Remote Monitoring of "Entry and Exit, Roll Call, Video, Recording, Warnings, and History," Reducing Maintenance Costs ◆ Purpose and Effects - Promoting "Smart Safety" in maintenance operations within oil and chemical plants. - Achieving "Efficiency in Safety Operations, Enhancement of Safety Levels, and Resolution of Labor Shortages in Safety" through digitization and remote monitoring. ◆ Main Functions 1. Entry Monitoring Function - Data collection of workers' entry and exit using "IC card" touch. - Management of "Company Name, Name, Entry and Exit Time" by tank. - Worker information is notified to the remote management office PC via a secure cloud. - Monitors observe entry operations while checking the footage from "surveillance cameras." 2. Roll Call Function - The intercom function allows for "Roll Call and Communication" during entry and exit from the management office. 3. Warning Function - Emergency warnings are notified via "Layered Signal Lights." - Bidirectional warnings can be issued between the remote location and the tank side. 4. Report Function - Reports outputting "Entry History" including company, responsible person, entry and exit times, etc.
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【Coolant Liquid and Sludge Recovery Device】 Introduction to Magnetic Method
Do you have any of these concerns regarding grinding processing? ▲ Is there no separator that can maintain sludge recovery performance for a long time? ▲ Is there no maintenance-free separator? The "FINE MAG/K type" solves these issues. (Different magnetic drum) Even if the magnetic force is increased, if the drum surface gets scratched, it cannot scrape off the sludge. To maintain stable performance even after long-term use, a special hardening treatment is applied to the surface of the magnetic drum, preventing scratches (patent obtained). (Other features) ◆ The squeezing roller is different! - It provides stable squeezing without slipping. ◆ The cleanliness is different! - Magnetic force on the drum surface is 16% higher compared to our conventional models. - Stabilizes product quality and reduces tank cleaning frequency. ★ For more details, please refer to the "Product Catalog." ☆ Please also check the "Grinding Processing / Problem-Solving Examples" (Companies A, I, and N). ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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【Coolant Liquid and Sludge Recovery Device】 Information on Paper Filter Method
The "Paper Filter" removes impurities such as grinding sludge and abrasives, and is a coolant treatment device that can be used regardless of magnetic or non-magnetic materials. Additionally, we offer a unit model that combines the "Magnet Separator" and "Paper Filter," which can be utilized for various applications such as grinding machines, honing machines, and wire drawing machines. 【Features】 1. Three types available for different applications (including models combined with magnets) 2. Capable of filtering average particles from 10μ to 95μ 3. Significantly reduces the consumption of filter paper (paper filter) ★ For more details, please refer to the "Product Catalog."
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◆ Sludge Recovery Device "FINE MAG" Successful Implementation Cases from 14 Companies
The "FINE MAG" with a high-dimensional magnetic arrangement removes fine sludge generated by "grinding/cutting/gear processing" coolant, maintaining excellent dehydration and degreasing performance for a long time, continuously demonstrating its effectiveness. ★ Downloadable "success stories" by processing type! <Voices of Manufacturing Site Managers> ◆ Maintenance-free, no liquid replacement for 7 years ◆ Zero degreasing in shaving processing, contributing to pump lifespan extension ◆ Successfully achieved significant cuts in maintenance costs ◆ Contributed to the recovery of particulate sludge through secondary filtration ◆ Dramatically reduced sludge accumulation in the coolant tank of machining centers ◆ Doubled the lifespan of cutting fluid in machining centers for castings ◆ Improved quality through the recovery of carbide sludge ◆ Significantly reduced costs and time losses in cleaning ◆ Stable quality that maintains the norm. Over 30 years of trust and track record ◆ Grinding sludge sold to scrap dealers as valuable material ◆ Achieved high dewatering performance of sludge and high durability of rollers ◆ Dramatically reduced maintenance such as coolant replacement and cleaning ◆ Reduced operational costs due to increased lifespan of magnetic drums ◆ Recovery rate is three times higher compared to conventional machines, and cleaning frequency is one-third.
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◆ Cloud-based gas detection "SMART-Gasken"
Cloud always-on connection / Automation of gas detection! ❶ Real-time gas concentration detection ❷ Significant reduction in maintenance labor costs The fully automated gas detection monitoring system 'SMART-Gasken' enables gas detection 24/7 without the need for a LAN environment! (Main Features) ◎ Lightweight with excellent portability (easy to carry and install) ◎ Linked with a fixed "gas detection unit" ◎ Always connected to the "cloud" via built-in SIM (constantly uploads gas concentration) ◎ Equipped with an LCD screen (monitoring panel) for "checking detection status" and "various settings including alarms," etc. For monitoring at the centralized monitoring center, free BI tools such as "Google Data Portal" and "Microsoft Power BI Desktop" are also available. Additionally, monitoring is possible via "smartphones" and "tablets," allowing information sharing with stakeholders. In case of an alarm, "alarm notifications" can also be sent to pre-registered email addresses. ★ This serves as a powerful tool to curb the rising "labor costs" and increasing "equipment inspection costs" due to aging.
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◆ Systematization of tank entry management "Safe TANK DX"
Digital Transformation of Maintenance at Oil and Chemical Plants Using IoT and Cloud Technology / Remote Monitoring of "Entry and Exit, Roll Call, Video, Recording, Alerts, and History," Reducing Maintenance Costs ◆ Purpose and Effects - Promoting "Smart Safety" for maintenance work inside towers and tanks at oil and chemical plants. - Achieving "Efficiency in Safety Operations, Enhancement of Safety Levels, and Resolution of Manpower Shortages in Safety" through digitization and remote monitoring. ◆ Main Functions 1. Entry Monitoring Function - Data collection of workers' entry and exit using "IC card" touch. - Management of "Company Name, Name, Entry and Exit Times" by tank. - Worker information is notified to the remote management office PC via a secure cloud. - Monitors observe entry workers while checking footage from "surveillance cameras." 2. Roll Call Function - The intercom function allows for management office to conduct "Roll Call and Communication" during entry and exit. 3. Alert Function - Emergency alerts are notified via "Layered Signal Lights." - Alerts can be issued bidirectionally between the remote side and the tank side. 4. Report Function - Output of "Entry History" reports including company, responsible person, entry and exit times, etc.
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◆ DX of maintenance work! Digital tank entry management system "Safe TANK DX"
Digital Transformation of Maintenance in Oil and Chemical Plants Using IoT and Cloud Technology / Remote Monitoring of "Entry and Exit, Roll Call, Video, Recording, Warnings, and History," Reducing Maintenance Costs ◆ Purpose and Effects - Promoting "Smart Safety" for maintenance work inside towers and tanks in oil and chemical plants - Achieving "Efficiency in Safety Operations / Enhancement of Safety Levels / Resolution of Manpower Shortages in Safety" through digitization and remote monitoring ◆ Main Functions 1. Entry Monitoring Function - Digitizing the entry and exit of workers using "IC card" touch - Managing "Company Name, Name, Entry and Exit Times" by tank - Worker information is notified to the remote management office PC via a secure cloud - Monitors observe entry workers while checking footage from "surveillance cameras" 2. Roll Call Function - Using intercom functionality, roll calls and communications during entry and exit can be managed from the office 3. Warning Function - Emergency warnings are notified via "stacked signal lights" - Warnings can be issued bidirectionally between the remote side and the tank side 4. Reporting Function - Generating reports on "Entry History," including company, responsible person, and entry and exit times
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◆ Cloud-based gas detection! Gas detection and monitoring system "SMART-Gasken"
Cloud Always-On Connection / Gas Detection Automation! ❶ Real-time gas concentration detection ❷ Significant reduction in maintenance labor costs The fully automated gas detection monitoring system 'SMART-Gasken' enables gas detection 24/7 without the need for a LAN environment! (Main Features) ◎ Lightweight and excellent portability (easy to carry and install) ◎ Linked with a stationary gas detection unit ◎ Always connected to the cloud via built-in SIM (constantly uploads gas concentration) ◎ Equipped with an LCD screen (monitoring panel) for checking detection status and various settings including alarms For monitoring at the centralized monitoring center, free BI tools such as "Google Data Portal" and "Microsoft Power BI Desktop" are also available. Additionally, monitoring is possible via smartphones and tablets, allowing information sharing with stakeholders. In case of an alarm, "alarm notifications" can be sent to pre-registered email addresses. ★ This serves as a powerful tool to curb the rising costs of labor and the increasing expenses of aging equipment inspections.
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Cloud-based Gas Detection! Gas Detection and Monitoring System 'SMART-Gasken'
Cloud always connected / Gas detection automation! ❶ Real-time gas concentration detection ❷ Significant reduction in maintenance labor costs The fully automated gas detection monitoring system 'SMART-Gasken' can perform "gas detection" 24 hours a day, unmanned, without the need for a LAN environment! (Main Features) ◎ Lightweight and excellent portability (easy to carry and install) ◎ Linked with a stationary "gas detection unit" ◎ Always connected to the "cloud" via built-in SIM (constantly uploads gas concentration) ◎ Equipped with an LCD screen (monitoring panel) for "checking detection status" and "various settings including alarms," etc. For monitoring at the centralized monitoring center, free BI tools such as "Google Data Portal" and "Microsoft Power BI Desktop" are also available. Additionally, monitoring is possible via "smartphones" and "tablets," allowing information sharing with stakeholders. In case of an alarm, "alarm notifications" can also be sent to pre-registered email addresses. ★ This will serve as a powerful tool to curb the rising "labor costs" and increasing "equipment inspection costs" due to aging.
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Digitizing maintenance operations! Digital tank entry management system 'Safe TANK DX'
Digital Transformation of Maintenance in Oil and Chemical Plants Using IoT and Cloud Technology / Remote Monitoring of "Entry and Exit, Roll Call, Video, Recording, Warnings, and History," Reducing Maintenance Costs ◆ Purpose and Effects - Promoting "Smart Safety" in maintenance operations within oil and chemical plants. - Achieving "Efficiency in Safety Operations, Enhancement of Safety Levels, and Resolution of Manpower Shortages in Safety" through digitalization and remote monitoring. ◆ Main Functions 1. Entry Monitoring Function - Data collection of workers' entry and exit using "IC card" touch. - Management of "Company Name, Name, Entry and Exit Time" by tank. - Worker information is notified to the remote management office PC via a secure cloud. - Monitors observe entry workers while checking footage from "surveillance cameras." 2. Roll Call Function - Roll call and communication during entry and exit can be managed from the office using intercom functionality. 3. Warning Function - Emergency warnings are notified via "stacked signal lights." - Bidirectional warnings can be issued to both the remote location and the tank side. 4. Reporting Function - Output of "Entry History" reports including company, responsible person, entry and exit times, etc.
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Sludge Recovery Device for Grinding/Cutting/Gear Processing: 'Case Studies' - Success Stories from 14 Manufacturing Managers
The sludge generated from coolant fluids in "grinding/cutting/gearing processing" is effectively removed by the high-dimensional magnetic array "FINE MAG," which maintains "excellent dehydration and oil removal performance" over a long period, continuing to demonstrate its effectiveness. ★ Downloadable "success stories" by processing type! <Voice of the Manufacturing Site Manager> ◆ Maintenance-free, no fluid replacement for 7 years ◆ Zero oil removal in shaving processing, contributing to extended pump life ◆ Successfully achieved significant cuts in maintenance costs ◆ Contributed to the recovery of particulate sludge through secondary filtration ◆ Significant reduction in sludge accumulation in the coolant tank of machining centers ◆ Doubled the lifespan of cutting fluid in machining centers for castings ◆ Improved quality through the recovery of carbide sludge ◆ Greatly reduced costs and time losses in cleaning ◆ Stable quality that maintains the norm. Over 30 years of trust and proven results ◆ Grinding sludge sold to scrap dealers as valuable material ◆ Achieved high dewatering performance of sludge and high durability of rollers ◆ Significant reduction in maintenance such as coolant fluid replacement and cleaning ◆ Reduced operational costs due to increased lifespan of the magnetic drum ◆ Recovery rate is three times higher compared to conventional machines, and cleaning frequency is one-third.
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【Cutting Process】Sludge Recovery Device "Case Studies" ◆ Success Stories from the Manufacturing Manager
◆ Introduction of "4 Successful Cases" for Sludge Recovery of Coolant in Cutting Processing <Voice of the Manufacturing Manager> - The lifespan of cutting fluid in the machining center for castings has doubled. - The accumulation of sludge in the coolant tank of the machining center has drastically decreased. - Secondary filtration in cutting processing contributes to the recovery of particulate sludge. - Successfully achieved a significant reduction in maintenance costs. ☆ For more details, please refer to the "Case Catalog."
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"Grinding Processing" Sludge Recovery Device "Case Studies" ◆ Success Stories Told by the Manufacturing Manager
◆ Introduction of "8 Successful Cases" for Sludge Recovery of Coolant in Grinding Processing <Voice of the Manufacturing Manager> - Significant improvement in sludge recovery of sediment in the tank generated during grinding processing - Maintenance-free, with no liquid replacement for 7 years - Maintenance can be troublesome and is often forgotten - Increased lifespan of magnetic drums in grinding processing, drastically reducing operational costs - Significant reduction in maintenance such as coolant replacement and cleaning in grinding processing - Achieved high dewatering performance of sludge and high durability of rollers in grinding processing - Stable quality that maintains the obvious. Over 30 years of trust and track record - Greatly reduced costs and time loss in cleaning ☆ For details, please refer to the "Case Catalog."
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[Inventory Management] Information about the "Actual Item Management System"
Managing parts, raw materials, and work-in-progress is crucial for production. Do you have any of these concerns? ▲ Sometimes you can't find a place and end up "searching around" ... Waste! ▲ With a large number of parts, there are times when you "pick the wrong one" ... Mistake! ▲ With multiple storage locations, there are times when you "run out of stock" ... Loss! The "Real-Time Inventory Management System" will solve these issues! ◎ Location Management: Position management using "Shelf Number Labels (QR)" ◎ Identification Management: Identification management using "Inventory Tags (QR)" ◎ Quantity Management: Quantity management through the construction of a "Database" (Main Targets) - Parts, raw materials, work-in-progress, products, tools, molds, reworked items, defective items, transport equipment, etc. ☆ We can build a flexible system while confirming your requirements. ☆ For more details, please check the "Catalog"! * "QR Code" is a registered trademark of Denso Wave Inc.
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[Inventory Management] Information about the "Location Management System"
For smooth production, "location management," which makes it clear to anyone where the necessary items are, how many there are, and who is responsible for them, is important! We propose systematization. ◆ About the systematization of "location management" (Overview) 1. About "location management" - Overview: A method of managing the placement of specified items (fixed items) in designated locations (fixed locations) in specified quantities (fixed quantities). - Benefits: ◎ Necessary items for production can be retrieved immediately. ◎ Inventory information for necessary items for production is readily available, etc. - Drawbacks: ▲ Management of the "three fixed (fixed location / fixed item / fixed quantity)" information is required. 2. Methods of "location management" ◇ About the "free location system" ◇ About the "fixed location system" 3. Key points of "systematization" - Three key points (barcode / terminal / information management) 4. Image of operation for "systematization" - Operational image of the three key points in "systematization" ★ We would appreciate it if you could download the materials and refer to them.
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Remove magnetic foreign substances from slurry! Magnet drum type magnetic separator 'MAGPICER / Wet Type'
【Solid-liquid separation / Separation of magnetic and non-magnetic materials / Moisture content adjustment / Foreign matter removal】 ◇ Drum-type "magnetic separator" capable of continuous magnetic selection processing - "Dehydration mechanism" + "Automatic discharge mechanism" + "Continuous magnetic selection processing" (Increases production efficiency without stopping the manufacturing line!) 1. Functions ◆ Liquid separation ◆ Separation of magnetic and non-magnetic materials ◆ Moisture content adjustment (concentration control) ◆ Removal of magnetic foreign matter 2. Benefits ◆ Increases production efficiency for the next process by dehydrating and adjusting the moisture content of the recovered materials ◆ No filters or consumables required ◆ Achieves high magnetic force of 0.9 Tesla (excluding some large models) over a wide area of the magnet drum surface using permanent magnets, capturing difficult and magnetic materials in the liquid ◆ Continuous magnetic selection processing without stopping the manufacturing process due to the automatic discharge mechanism for magnetic materials adsorbed to the magnet drum ☆ For details, please download the "catalog" ★ Currently accepting sample tests and demo machine loans --------------------------------------- ◇ Sales agency ・ Sanotech Co., Ltd. ◆ Manufacturer ・ Sumitomo Heavy Industries Fine Tech Co., Ltd. (Explanation available from the manufacturer)
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Achieving overwhelming cost reduction! Insights from 14 manufacturing managers / Success stories
The "FINE MAG" with a high-dimensional magnetic arrangement removes fine sludge generated from "grinding/cutting/gearing processing" and maintains excellent dehydration and degreasing performance over a long period, continuing to demonstrate its effectiveness. ★ Downloadable "success stories" by processing type! <Voices of Manufacturing Site Managers> ◆ Maintenance-free, no liquid replacement for 7 years ◆ Zero degreasing in shaving processing, contributing to pump lifespan extension ◆ Successfully achieved significant cuts in maintenance costs ◆ Contributed to the recovery of particulate sludge through secondary filtration ◆ Dramatically reduced sludge accumulation in the coolant tank of machining centers ◆ Doubled the lifespan of cutting fluid in machining centers for castings ◆ Improved quality through the recovery of carbide sludge ◆ Significantly reduced costs and time losses in cleaning ◆ Stable quality that maintains the norm. Over 30 years of trust and results ◆ Grinding sludge sold to scrap dealers as valuable material ◆ Achieved high squeezing performance of sludge and high durability of rollers ◆ Maintenance such as coolant replacement and cleaning has drastically decreased ◆ Reduced operational costs due to increased lifespan of magnetic drums ◆ Recovery rate is three times higher compared to conventional machines, and cleaning frequency is one-third.
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[Voice of the Manufacturing Manager] "Cutting Process" Coolant Sludge Recovery / Success Case (Company I)
This issue has been resolved. (Issue) "Clogging of nozzles and defective products caused by chips from cast iron cutting!" This is a case study regarding the recovery of sludge from coolant in cutting processes. We hope this serves as a reference for those facing similar challenges. - Company Name: Company I - Issue: "Clogging of nozzles and defective products caused by chips from cast iron cutting!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with manufacturers.
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[Voice of the Manufacturing Manager] "Grinding Process" Coolant Sludge Recovery / Success Case (Company N)
This is a case study regarding the recovery of coolant sludge in grinding processes, addressing issues you may be facing. We hope this serves as a reference for those with similar challenges. - Company Name: Company N - Issue: "The product currently in use is unsatisfactory in terms of durability and filtration accuracy!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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Removal of magnetic foreign substances from slurry - Magnetic drum type magnetic separator 'MAGPICER / Wet type'
【Solid-liquid separation / Separation of magnetic and non-magnetic materials / Moisture content adjustment / Foreign matter removal】 ◇ Drum-type "magnetic separator" capable of continuous magnetic selection processing - "Dehydration mechanism" + "Automatic discharge mechanism" + "Continuous magnetic selection processing" (Increases production efficiency without stopping the production line!) 1. Functions ◆ Liquid separation ◆ Separation of magnetic/non-magnetic materials ◆ Moisture content adjustment (concentration control) ◆ Removal of magnetic foreign substances 2. Benefits ◆ Increases production efficiency for the next process by dehydrating and adjusting the moisture content of the recovered materials ◆ No filters or consumables required ◆ Achieves high magnetic force of 0.9 Tesla (except for some large models) over a wide area of the magnet drum surface with permanent magnets, capturing difficult and magnetic materials in the liquid ◆ Continuous magnetic selection processing without stopping the manufacturing process due to the automatic discharge mechanism for magnetic materials adsorbed on the magnet drum ☆ For details, please download the "catalog" ★ Sample testing and demo machine rentals are currently available --------------------------------------- ◇ Sales agent ・ Sanotech Co., Ltd. ◆ Manufacturer ・ Sumitomo Heavy Industries Finetech, Ltd. (Explanation available from the manufacturer)
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◆ Information on the coolant sludge recovery device (paper filter type)
The "paper filter" removes impurities such as grinding sludge and abrasive particles, and is a coolant treatment device that can be used regardless of magnetic or non-magnetic materials. Additionally, we offer a unit model that combines the "magnet separator" and "paper filter," which can be utilized for various applications such as grinding machines, honing machines, and wire drawing machines. 【Features】 1. Three types available for different applications (including models combined with magnets) 2. Capable of filtering average particles from 10μ to 95μ 3. Significantly reduces the consumption of filter paper (paper filter) ★ For more details, please check the "product catalog."
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◆ Information on the coolant sludge recovery device (magnet type)
Do you have any of these concerns regarding grinding processing? ▲ Is there no separator that can maintain sludge recovery performance for a long time? ▲ Is there no maintenance-free separator? The "FINE MAG/K type" solves these issues. (The magnetic drum is different) Even if the magnetic force is increased, if the drum surface gets scratched, it cannot scrape off the sludge. To maintain stable performance even after long-term use, the surface of the magnetic drum is treated with a special hardening process, preventing scratches on the drum surface (patent obtained). (Other features) ◆ The squeezing roller is different! - It provides stable squeezing without slipping. ◆ The cleanliness is different! - The magnetic force on the drum surface is 16% higher compared to our conventional products. - Stabilizes product quality and reduces tank cleaning frequency. ★ For more details, please refer to the "Product Catalog." ☆ Please also check "Grinding Processing / Problem-Solving Examples" (Companies A, I, and N). ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.
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[Inventory Management] Systematization of "Parts and Maintenance Parts Management"
Managing parts, raw materials, and work-in-progress is essential for production. Do you have any of these concerns? ▲ Sometimes you have to "search around" because the storage location is unknown... Waste! ▲ With a large number of parts, there are times you "pick the wrong one"... Mistake! ▲ With multiple storage locations, there are times you "run out of stock"... Loss! The "Real-Time Inventory Management System" will solve these issues! ◎ Location Management: Position management using "Shelf Number Labels (QR)" ◎ Identification Management: Identification management using "Inventory Tags (QR)" ◎ Quantity Management: Quantity management through the construction of a "Database" (Main Targets) - Parts, raw materials, work-in-progress, products, tools, molds, rework items, defective items, transport equipment, etc. ☆ We can build a flexible system while confirming your requests. ☆ For more details, please check the "Catalog"! * "QR Code" is a registered trademark of Denso Wave Inc.