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Remote monitoring of gas concentration: Gas concentration can be detected remotely / Gas detection monitoring system "SMART-GaskenⓇ"
Cloud Always-On Connection / Automation of Gas Detection! ❶ Real-time gas concentration detection ❷ Significant reduction in maintenance labor costs The fully automated gas detection monitoring syste…
61~90 item / All 488 items
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[Inventory Management] Systematization of "Location Management"
For smooth production, "location management," which clearly indicates what is needed, where it is, and how many there are, is essential! We propose systematization. ◆ About the systematization of "location management" (Overview) 1. About "location management" - Overview: A method of managing the placement of specified items (fixed items) in designated locations (fixed locations) in specified quantities (fixed quantities). - Benefits: ◎ "Items necessary for production" can be retrieved immediately. ◎ Inventory information for "items necessary for production" is readily available, etc. - Drawbacks: ▲ Management of the "three fixed (fixed location / fixed item / fixed quantity)" information is required. 2. Methods of "location management" ◇ About the "free location system" ◇ About the "fixed location system" 3. Key points of "systematization" - Three key points (barcode / terminal / information management) 4. Operational image of "systematization" - Operational image of the three key points in "systematization" ★ We would appreciate it if you could download the materials and refer to them.
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【Inventory Management】 Systematization of "First In, First Out" Management
In the current era of shortened product lifespans, "first-in, first-out management," which makes it difficult for "long-term stagnant products" to occur, is important! We propose systematization. ◆ About the systematization of "first-in, first-out management" (Overview) 1. About "first-in, first-out" management - Overview: A method of shipping and dispensing items in the order they were received. This is implemented for the storage and shipment of raw materials, parts, products, and semi-finished goods. - Benefits: ◎ It is difficult for "long-term stagnant products" to occur. ◎ It helps prevent "quality deterioration" and "obsolescence," among other things. - Drawbacks: ▲ Management of "date/code/quantity/storage location" is necessary. 2. Other main methods of "dispensing management" ◆ About the "last-in, first-out method" - Benefits/Drawbacks ◆ About the "random method" - Benefits/Drawbacks 3. Points of "systematization" - Three points (barcode/device/information management) 4. Image of "systematization" operation - Operational image of the three points of "systematization" ★ We would appreciate it if you could download the materials and refer to them.
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[Inventory Management] Would you like to systematize the "material warehouse" in the manufacturing site?
Do you have any of these concerns? ▲ Sometimes you can't find a place and have to "search around" ... wasteful! ▲ With many parts, there are times you "pick the wrong one" ... mistakes! ▲ With multiple storage locations, there are times you "run out of stock" ... losses! We will solve these issues through systematization and data management! ◎ Location management: Position management using "shelf number labels (QR)" ◎ Identification management: Identification management using "product tickets (QR)" ◎ Quantity management: Quantity management through the construction of a "database" * Quantity management using "Excel" is also possible for partial management on-site. (Main targets) - Parts, raw materials, work-in-progress, finished products, tools, molds, reworked items, defective items, transport equipment, etc. (System configuration example) - Hardware: Terminals / Label printers / Servers (PCs), etc. - Software: Terminal apps / PC apps / DB (Excel), etc. ☆ We can build a flexible system while confirming your requests. ☆ For more details, please check the "catalog." * "QR Code" is a registered trademark of Denso Wave Inc.
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Magnetic Separator (MAGPICER / Wet Type) ◆ Separates and removes magnetic foreign substances.
- "Dehydration mechanism" + "Automatic discharge mechanism" + "Continuous magnetic separation processing" (Increase production efficiency without stopping the manufacturing line!) 1. Functions ◆ Liquid separation ◆ Magnetic/non-magnetic separation ◆ Moisture content adjustment (concentration control) ◆ Removal of magnetic foreign substances 2. Benefits ◆ Increased production efficiency for the next process through dehydration/moisture content adjustment of recovered materials ◆ No filters or consumables required ◆ High magnetic force (0.9 Tesla) of permanent magnets realized over a wide area of the magnet drum surface, capturing difficult-to-collect magnetic and non-magnetic substances in the liquid ◆ Continuous magnetic separation processing of magnetic substances adsorbed on the magnet drum using the automatic discharge mechanism, without stopping the manufacturing process 3. Mechanism ◆ Magnetic substances are adsorbed on the magnet drum, dehydrated as they pass through the squeezing roller, and continuously discharged in a state of solid separation by the scraping plate ☆ For more details, please download the "catalog" ★ Sample tests and demo machine rentals are currently available --------------------------------------- ◇ Sales agent ・ Sanotech Co., Ltd. ◆ Manufacturer ・ Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)
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"Magnetic Separator" "MAGPICER / Wet Type" ◆Separates and removes magnetic foreign substances.
- "Dehydration mechanism" + "Automatic discharge mechanism" + "Continuous magnetic separation processing" (Increase production efficiency without stopping the manufacturing line!) 1. Functions - Individual liquid separation - Magnetic/non-magnetic material separation - Moisture content adjustment (concentration control) - Removal of magnetic foreign substances 2. Benefits - Increased production efficiency for the next process by dehydrating/reducing moisture content of recovered materials - No filters or consumables required - Achieves high magnetic force (0.9 Tesla) over a wide area of the magnet drum surface, capturing difficult magnetic materials in the liquid - Continuous magnetic separation processing of magnetic materials adsorbed on the magnet drum using the automatic discharge mechanism, without stopping the manufacturing process 3. Mechanism - Magnetic materials are adsorbed on the magnet drum, dehydrated during passage through the squeezing roller, and continuously discharged in a state of solid separation by the scraping plate ☆ For details, please download the "catalog" ★ Currently accepting sample tests and demo machine rentals --------------------------------------- ◇ Sales agent - Sanotech Co., Ltd. ◆ Manufacturer - Sumitomo Heavy Industries Fine Technology Co., Ltd. (explanations available from the manufacturer)
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Inventory Management: Would you like to systematize the 'material warehouse' at the manufacturing site?
Do you have any of these concerns? ▲ Sometimes you can't find a place and have to "search around" ... Waste! ▲ With many parts, you might "pick the wrong one" ... Mistake! ▲ With multiple storage locations, you might "run out of stock" ... Loss! We will solve this through systematization and data management! ◎ Location Management: Position management using "Shelf Number Labels (QR)" ◎ Identification Management: Identification management using "Current Item Tags (QR)" ◎ Quantity Management: Quantity management through the construction of a "Database" * Quantity management using "Excel" is also possible for partial management on-site. (Main Targets) - Parts, raw materials, work-in-progress, finished products, tools, molds, reworked items, defective items, transport equipment, etc. (System Configuration Example) - Hardware: Terminals / Label Printers / Servers (PC) etc. - Software: Terminal Apps / PC Apps / DB (Excel) etc. ☆ We can build a flexible system while confirming your requests. ☆ For more details, please check the "Catalog." * "QR Code" is a registered trademark of Denso Wave Inc.
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Achieving overwhelming cost reduction! Insights from 14 manufacturing managers / Success stories
The sludge generated from coolant liquids in "grinding/cutting/gearing processing" is effectively removed by the high-dimensional magnetic array "FINE MAG," which maintains "excellent dehydration and degreasing performance" over a long period, continuously demonstrating its effectiveness. ★ Downloadable "success stories" by processing type! <Voices of Manufacturing Site Managers> ◆ Maintenance-free, no liquid replacement for 7 years ◆ Zero degreasing in shaving processing, contributing to pump lifespan extension ◆ Successfully achieved significant cuts in maintenance costs ◆ Contributed to the recovery of particulate sludge through secondary filtration ◆ Dramatic reduction in sludge accumulation in the coolant tank of machining centers ◆ Doubling the lifespan of cutting fluid in machining centers for castings ◆ Quality improvement through the recovery of carbide sludge ◆ Significant cuts in costs and time losses in cleaning ◆ Stable quality that maintains the norm. Over 30 years of trust and results ◆ Grinding sludge sold to scrap dealers as valuable material ◆ Achieved high squeezing performance of sludge and high durability of rollers ◆ Drastic reduction in maintenance such as coolant liquid replacement and cleaning ◆ Reduced operational costs due to increased lifespan of magnetic drums ◆ Recovery rate is three times higher compared to conventional machines, cleaning frequency is one-third
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◆ Achieving overwhelming cost reduction! Insights from 14 manufacturing managers / Success stories
The "FINE MAG" with a high-dimensional magnetic arrangement removes fine sludge generated from "grinding/cutting/gear processing" coolant, maintaining excellent dehydration and de-oiling performance over a long period, continuously demonstrating its effectiveness. ★ Downloadable "success stories" by processing type! <Voice of the Manufacturing Site Manager> ◆ Maintenance-free, no liquid replacement for 7 years ◆ Zero de-oiling in shaving processing, contributing to the extension of pump lifespan ◆ Successfully achieved significant cuts in maintenance costs ◆ Contributed to the recovery of particulate sludge through secondary filtration ◆ Dramatic reduction in sludge accumulation in the coolant tank of machining centers ◆ The lifespan of cutting fluid in machining centers for castings doubled ◆ Quality improvement through the recovery of carbide sludge ◆ Significant cuts in costs and time losses in cleaning ◆ Stable quality that maintains the norm. Over 30 years of trust and results ◆ Grinding sludge sold to scrap dealers as valuable material ◆ Achieved high squeezing performance of sludge and high durability of rollers ◆ Significant reduction in maintenance such as coolant replacement and cleaning ◆ Reduced operational costs due to increased lifespan of the magnetic drum ◆ Recovery rate is three times higher compared to conventional machines, cleaning frequency is one-third
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Success Stories Told by the Manufacturing Manager (8 Examples of Grinding Processing)
◆ Introduction of "8 Successful Cases" for Sludge Recovery of Coolant in Grinding Processing <Voice of the Manufacturing Manager> - Significant improvement in the recovery of sludge from sediment in the tank generated during grinding processing - Maintenance-free, with no liquid replacement for 7 years - Maintenance can be troublesome and is often forgotten - Increased lifespan of the magnetic drum in grinding processing, drastically reducing operational costs - Significant reduction in maintenance such as coolant replacement and cleaning in grinding processing - Achieved high dewatering performance of sludge and high durability of rollers in grinding processing - Stable quality that maintains the norm. Over 30 years of trust and track record - Greatly reduced cost and time loss in cleaning ☆ For details, please refer to the "Case Catalog."
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Success Stories Told by the Manufacturing Manager (4 Selected Machining Examples)
◆ Introduction of "4 Successful Cases" for Sludge Recovery from Cutting Fluid in Machining <Voice of the Manufacturing Manager> - The lifespan of cutting fluid in the machining center for castings has doubled. - The accumulation of sludge in the coolant tank of the machining center has significantly decreased. - Secondary filtration in cutting processing contributes to the recovery of particulate sludge. - Successfully achieved a substantial reduction in maintenance costs. ☆ For more details, please refer to the "Case Catalog."
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Information on the coolant/sludge recovery device [magnet type].
Do you have any of these concerns regarding grinding processing? ▲ Is there no separator that can maintain sludge recovery performance for a long time? ▲ Is there no maintenance-free separator? The "FINE MAG/K type" solves these issues. (Different magnetic drum) Even if the magnetic force is increased, if the drum surface gets scratched, it cannot scrape off the sludge. To maintain stable performance even after long-term use, we apply a special hardening treatment to the surface of the magnetic drum, preventing scratches (patent obtained). (Other features) ◆ The squeezing roller is different! - It provides stable squeezing without slipping. ◆ The cleanliness is different! - The magnetic force on the drum surface is 16% higher compared to our conventional products. - Stabilizes product quality and reduces tank cleaning frequency. ★ For more details, please refer to the "Product Catalog." ☆ Please also check the "Grinding Processing / Problem-Solving Examples" (Companies A, I, and N). ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.
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Information on the coolant/sludge recovery device [paper filter type].
The "paper filter" removes impurities such as grinding sludge and abrasives, and is a coolant treatment device that can be used regardless of magnetic or non-magnetic materials. Additionally, we offer a unit model that combines the "magnet separator" and "paper filter," which can be utilized for various applications such as grinding machines, honing machines, and wire drawing machines. 【Features】 1. Three types available for different applications (including models combined with magnets) 2. Capable of filtering average particles from 10μ to 95μ 3. Significantly reduces the consumption of filter paper (paper filter) ★ For more details, please check the "product catalog."
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Removal of magnetic foreign substances from slurry - Magnetic drum type magnetic separator 'MAGPICER / Wet type'
【Solid-liquid separation / Separation of magnetic and non-magnetic materials / Moisture content adjustment / Foreign matter removal】 ◇ Drum-type "magnetic separator" capable of continuous magnetic selection processing - "Dehydration mechanism" + "Automatic discharge mechanism" + "Continuous magnetic selection processing" (Increases production efficiency without stopping the manufacturing line!) 1. Functions ◆ Liquid separation ◆ Separation of magnetic and non-magnetic materials ◆ Moisture content adjustment (concentration control) ◆ Removal of magnetic foreign matter 2. Benefits ◆ Increases production efficiency for the next process by dehydrating and adjusting the moisture content of the recovered materials ◆ No filters or consumables required ◆ Achieves high magnetic force of 0.9 Tesla (excluding some large models) over a wide area of the magnet drum surface with permanent magnets, capturing difficult-to-separate magnetic materials in the liquid ◆ The automatic discharge mechanism for magnetic materials adsorbed to the magnet drum allows for continuous magnetic selection processing without stopping the manufacturing process ☆ For more details, please download the "catalog" ★ Sample testing and demo machine rentals are currently available --------------------------------------- ◇ Sales agent ・ Sanotech Co., Ltd. ◆ Manufacturer ・ Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)
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Achieving overwhelming cost reduction! Insights from 14 manufacturing managers / Sludge recovery success stories
"Understanding the Method for Recovering Coolant Sludge!" "Significant reduction in cleaning and maintenance frequency / Achieving cost reduction," with numerous real examples! The coolant sludge generated in "grinding / cutting / gear processing" is removed by the high-dimensional magnetic array "FINE MAG," which maintains "excellent dehydration and degreasing performance" over a long period, continuing to demonstrate its effectiveness. ★ Downloadable "Success Stories from 14 Manufacturing Managers by Processing Type" <Voices of Manufacturing Site Managers (Excerpt)> ◆ Maintenance-free, no liquid replacement for 7 years ◆ Zero degreasing in shaving processing, contributing to pump lifespan extension ◆ Successfully achieved significant cuts in maintenance costs ◆ Contributed to the recovery of particulate sludge through secondary filtration ◆ Dramatic reduction in sludge accumulation in the coolant tank of machining centers ◆ The lifespan of cutting fluid in machining centers for castings doubled ◆ Quality improvement through carbide sludge recovery ◆ Significant cuts in cleaning costs and time loss ◆ Stable quality that maintains the norm. Over 30 years of trust and achievements, etc.
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[Voice of the Manufacturing Manager] "Grinding Process" Coolant Sludge Recovery / Success Case (Company N)
This is a case study regarding the recovery of coolant sludge in grinding processing, addressing common issues. We hope it serves as a reference for those facing similar challenges. - Company Name: Company N - Issue: "The product currently in use is unsatisfactory in terms of durability and filtration accuracy!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ We can provide proposals in collaboration with the manufacturer, taking into account usage conditions and installation environments.
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[Voice of the Manufacturing Manager] "Cutting Process" Coolant Sludge Recovery / Success Case (Company I)
This issue has been resolved. (Issue) "Clogging of nozzles and defective products caused by chips from cast iron cutting!" This is a case study regarding the recovery of sludge from coolant in cutting processes. We hope this serves as a reference for those facing similar challenges. - Company Name: Company I - Issue: "Clogging of nozzles and defective products caused by chips from cast iron cutting!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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[Voice of the Manufacturing Manager] "Gear Processing" Coolant Sludge Recovery / Success Case (Company N)
We have resolved the following issues in shaving and gear processing. ▲ "Fine particles mixed into the recovered oil-based coolant, causing wear on pumps and cutters!" This is a case study regarding the recovery of sludge from coolant in shaving and gear processing. We hope you find it helpful as reference material. - Company Name: Company N - Issue: "Fine particles mixed into the recovered oil-based coolant, causing wear on pumps and cutters!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ Please also refer to the product catalog for (gear processing) "FINE MAG/KS." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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[Voice of the Manufacturing Manager] "Collection of Sludge from Coolant for Hard and Grinding Processing / Success Case (Company T)"
This issue has been resolved. (Issue) "The ultra-hard sludge in the liquid negatively affects quality; if only there were a compact separator!" This is a case study regarding the recovery of sludge from coolant liquids in ultra-hard and ultra-precision grinding processes. We hope this serves as a reference for those facing similar challenges. - Company Name: Company T - Issue: "The ultra-hard sludge in the liquid negatively affects quality; if only there were a compact separator!" ★ For more details, please refer to the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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Regarding the recovery of "arsenic in contaminated sludge" (utilizing the magnetic separator "MAG PICKER/Wet type")
【New Application】Introducing a case of removing "arsenic" contained in contaminated sludge to below environmental standards (MAG PICKER / utilizing wet method) 1. Overview A new technology using a permanent magnet drum-type magnetic separator for the removal of "arsenic" contained in contaminated sludge generated from construction and other activities. - Recovery of iron powder adsorbed with arsenic using a permanent magnet drum-type magnetic separator. - Removal of arsenic to below environmental standards, allowing for the safe utilization of treated sludge. 2. Target Industries General contractors, industrial waste treatment companies, and other companies related to soil purification. 3. Target Issues ▲ Contaminated sludge and soil require appropriate disposal, among other concerns. 4. Results After Implementation ◎ Arsenic levels below environmental standards; iron powder recovery (over 98%). ◎ Safe utilization of treated sludge. ☆ Please download the "catalog" to check the specifications. ★ Evaluation equipment can be arranged for loan. --------------------------------------- ◇ Sales Agent - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)
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Regarding the recovery of "magnetic fine powder" (utilizing the magnetic separator "MAG PICKER / wet type")
【New Application】Introducing a case where an electronic component manufacturing company achieved cost reduction in the manufacturing process of magnetic paste (using MAG PICKER/wet method) 1. Overview Continuous concentration of magnetic paste such as nickel and ferrite, achieving the appropriate moisture content. - Recovery of magnetic materials using a rotating powerful magnet drum. - Achieving appropriate moisture content by adjusting rotation speed and roller pressure. 2. Target Industry Manufacturers of electronic components and magnetic fine powders, chemical, materials, and chemical-related companies, etc. 3. Target Issues ▲ As the fine particle size of magnetic powders increases, the filtration time using filters increases, etc. 4. Results After Implementation ◎ The time required for paste generation using conventional filters has been significantly reduced. ☆ Please download the "catalog" to check the specifications. ★ Evaluation machines are available for loan upon arrangement. --------------------------------------- ◇ Sales Agent - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)
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Regarding the recovery of "metallic fine powder" (utilizing the magnetic separator "MAG PICKER / wet type")
【New Application】Introducing a case where the recovery yield rate was improved in the manufacturing process of metal micropowders (Utilizing MAG PICKER / Wet Type) 1. Overview Considering the recovery of atomized metal micropowders using magnets - Achieved target recovery rate with a permanent magnet drum-type magnetic separator - Used as a secondary recovery device for cyclone separators 2. Target Industry Metal micropowder manufacturing industry, related industries of metal micropowders, etc. 3. Target Issues ▲ Wastewater treatment is necessary even after recovering mixed particles in liquid with a cyclone separator, etc. 4. Results After Implementation ◎ By utilizing the permanent magnet drum-type magnetic separator, 98% of the residuals were recovered from wastewater that was conventionally treated as waste ◎ Expected cost reduction effects in wastewater treatment ☆ Please download the "catalog" to check the specifications ★ Evaluation equipment rental is adjustable -------------------------------------- ◇ Sales Agency - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (Explanation available from the manufacturer)
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Regarding the collection of "ceramics" (utilizing the magnetic separator "MAG PICKER / wet type")
【New Application】Introducing a case where ceramic deposition was reduced and pipe clogging was improved in the manufacturing of multilayer ceramic capacitors (using MAG PICKER wet method) 1. Overview In the manufacturing process of multilayer ceramic capacitors, the ceramic deposition occurring in pipes during the post-processing of laminated scrap and edge materials was reduced. - Approximately 30% recovery of non-magnetic ceramics along with magnetic materials - Decrease in the concentration of non-magnetic materials in the liquid 2. Target Industries - Manufacturers of multilayer ceramic capacitors, chemical, material, and chemical-related companies, etc. 3. Target Issues ▲ Ceramic deposits in pipes causing pipe clogs, etc. 4. Results After Implementation ◎ Repair costs for pipe cleaning and replacement, which amounted to several million yen annually, were reduced. ☆ Please download the "catalog" to check the specifications. ★ Evaluation units are available for loan upon arrangement. ---------------------------------------- ◇ Sales Agency - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)
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Information on the coolant liquid sludge recovery device [Paper Filter Method]
The "paper filter" removes impurities such as grinding sludge and abrasives, and is a coolant treatment device that can be used regardless of magnetic or non-magnetic materials. Additionally, we offer a unit model that combines the "magnet separator" and "paper filter," which can be utilized for various applications such as grinding machines, honing machines, and wire drawing machines. 【Features】 1. Three types available for different applications (including models combined with magnets) 2. Capable of filtering average particles from 10μ to 95μ 3. Significantly reduces the consumption of filter paper (paper filter) ★ For more details, please check the "product catalog."
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Introduction to the coolant sludge recovery device [High magnetic force / Magnet type]
Optimal for sludge recovery of coolant fluid in 'super hard and super precision grinding processing'! Do you have any of these concerns? ▲ Struggling to recover sludge that is hard to magnetize ▲ How can I recover fine powder sludge? These challenges are solved by the 'FINE MAG/UK type'. (Main Features) 〇 High magnetic force of 9000 Gauss (drum surface) 〇 Demonstrates power in recovering sludge that is hard to magnetize (such as in super hard tool grinding processing)! 〇 Demonstrates power in recovering fine sludge (such as honing, lapping, discharge machining, and super finishing)! The 'FINE MAG/UK', capable of generating a high magnetic field, is a model with high potential as a recovery device for fine magnetic metal powders. It can be used not only for chip removal generated in parts processing but also for recovering raw materials and removing impurities from fine particles, among other applications beyond grinding sludge removal. ★ For more details, please refer to the 'Product Catalog' ☆ Also, please check the 'Grinding Processing / Problem Solving Case Studies' (from Company T) ☆ We can collaborate with the manufacturer to provide proposals based on usage conditions and installation environments.
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Introduction to the coolant sludge recovery device [magnet type].
Do you have any concerns like these in grinding processing? ▲ Is there no separator that can maintain sludge recovery performance for a long time? ▲ Is there no maintenance-free separator? The "FINE MAG/K type" solves these issues. (Different magnetic drum) Even if the magnetic force is increased, if the drum surface gets scratched, it cannot scrape off the sludge. To maintain stable performance even after long-term use, we apply a special hardening treatment to the magnetic drum surface, preventing scratches (patent obtained). (Other features) ◆ The squeezing roller is different! - It provides stable squeezing without slipping. ◆ The cleanliness is different! - The magnetic force on the drum surface is 16% higher compared to our conventional products. - Stabilizes product quality and reduces tank cleaning frequency. ★ For more details, please refer to the "Product Catalog." ☆ Please also check the "Grinding Processing / Problem-Solving Case Studies" (Companies A, I, and N). ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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Customer Feedback: "Super Hard Grinding Processing" Coolant Sludge Recovery / Success Case (Company T)
This issue has been resolved. (Issue) "The ultra-hard sludge in the liquid adversely affects quality; if only there were a compact separator!" This is a case study regarding the recovery of sludge from coolant liquid in ultra-hard and ultra-precision grinding processes. We hope this serves as a reference for those facing similar challenges. - Company Name: Company T - Issue: "The ultra-hard sludge in the liquid adversely affects quality; if only there were a compact separator!" ★ For more details, please refer to the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with manufacturers.
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Customer Feedback: "Gear Processing" Coolant Sludge Recovery / Success Case (Company N)
We have resolved the following issues in shaving and gear processing. ▲ "Fine particles mixed into the recovered oil-based coolant, causing wear on pumps and cutters!" This is a case study regarding the recovery of sludge from coolant in shaving and gear processing. We hope you find it helpful as reference material. - Company Name: Company N - Issue: "Fine particles mixed into the recovered oil-based coolant, causing wear on pumps and cutters!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ Please also refer to the "FINE MAG/KS" product catalog for gear processing. ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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Customer Feedback: Sludge Recovery of Cutting Fluid in "Cutting Processing" / Success Case (Company I)
We have solved such a problem. (Issue) "Clogging of nozzles and defective products caused by chips from cast iron cutting!" This is a case study regarding the recovery of sludge from coolant in cutting processes, addressing concerns you may have. We hope this serves as a reference for those facing similar challenges. - Company Name: Company I - Issue: "Clogging of nozzles and defective products caused by chips from cast iron cutting!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with manufacturers.
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Customer Feedback: Sludge Recovery of Grinding Coolant - Success Case (Company N)
This is a case study regarding the recovery of coolant sludge in grinding processes, addressing common issues. We hope it serves as a reference for those facing similar challenges. - Company Name: Company N - Issue: "We are dissatisfied with the durability and filtration accuracy of the products we are currently using!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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Removal and collection of "ceramics" (utilizing the permanent magnet drum-type magnetic separator "MAG PICKER / wet type")
【New Application】Introducing a case where ceramic deposition in the manufacturing of multilayer ceramic capacitors was reduced, improving pipe clogging (MAG PICKER wet application) 1. Overview In the manufacturing process of multilayer ceramic capacitors, the ceramic deposition that occurs in pipes during the post-processing of waste materials and scrap was reduced. - Approximately 30% of non-magnetic ceramics were recovered along with magnetic materials. - The concentration of non-magnetic materials in the liquid decreased. 2. Target Industry - Manufacturers of multilayer ceramic capacitors, chemical, material, and chemical-related companies, etc. 3. Target Issues ▲ Ceramic deposition in pipes causing clogs, etc. 4. Results After Implementation ◎ Repair costs for pipe cleaning and replacement, which amounted to several million yen annually, were reduced. ☆ Please download the "catalog" to check the specifications. ★ Evaluation units are available for loan. ---------------------------------------- ◇ Sales Agent - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)