【Thin-Walled Machining Case Study】 Introduction to SUS316. 【Case Overview】 ■ Processing: Machining Center ■ Material: SUS316 ■ Wall Thickness: 0.15mm ■ Application: Injection of chemicals, etc. *For more details, please refer to the related links or feel free to contact us.

We would like to introduce the ultra-hard alloy micron pins handled by Sanwa Creation Co., Ltd. These are ultra-fine pins with an outer diameter of less than φ0.1mm, manufactured using fine grinding technology, and made from ultra-hard alloy and zirconia ceramics. They have a proven track record in applications such as discharge machining electrodes for nozzle holes in diesel engine fuel injection systems and punches for ink nozzles in inkjet printers. 【Specifications】 ■ Material: Ultra-hard alloy, zirconia ceramics ■ Dimensional Standards ・Outer Diameter (φD): φ0.05mm to φ0.10mm ・Total Length (L): up to 350mm *For more details, please refer to the related links or feel free to contact us.

Sanwa Creation Co., Ltd. offers diamond (PCD) work rests for centerless grinding. Our diamond blades (compact blades) have a replacement cycle that provides 300 times the wear resistance compared to carbide work rests. Additionally, we also support regrinding and repair of the diamond parts, allowing for the recycling of the base material. 【Features】 ■ 300 times the wear resistance compared to carbide work rests ■ Support for regrinding and repair of diamond parts ■ Recycling of the base material is possible ■ Dimension standards ・Total length: up to 800mm ・Thickness: as thin as 0.5mm～ *For more details, please refer to the related links or feel free to contact us.

We would like to introduce the "Irregular & Eccentric Pins" handled by Sanwa Creation Co., Ltd. Oval, square, triangular to polygonal, eccentric, etc.! We can manufacture them as custom orders. We respond to various shape needs such as oval, square, triangular to polygonal, and eccentric. In addition to being used as core pins for molds and pilot pins for press dies, the triangular prism type is also used as reamers. Furthermore, to effectively utilize the internal space of molds due to miniaturization, we sometimes create punches with the tip eccentrically offset from the shank. 【Specifications】 ■ Material: Carbide, zirconia ceramics, SKH ■ Standards: Custom-made to your desired size ■ Dimension standards ・Shank diameter: φ2 to φ12 ・Total length (L): up to 150L *For more details, please refer to the related links or feel free to contact us.

This is a grinding pin used in a pin mill type grinder for crushing various foods and pharmaceuticals. The pin materials available include steel, stainless steel, carbide, fine ceramics, and SKH. Since we manufacture to order, you can freely specify the dimensions of the pin, whether or not to include a chamfer, surface roughness, and more. Dimensions, tolerances, materials, etc. are manufactured to order. Please feel free to consult with us.

The "High Precision Small Diameter Pin Gauge for Inner Diameter Measurement" is a carbide pin gauge that enables accurate inner diameter measurements on the micron order. 【Features】 ○ The ultra-precision grade can be used as a master pin gauge. ○ Custom sizes can be manufactured with an outer diameter (φD) of 0.1 to 10mm and a total length of 40 to 60mm. ○ Sizes from φ6.001 to φ10.000 can be made to order. ○ Can also be manufactured from zirconia material. 【Specifications】 [Ultra Precision Grade] ○ Length: 40 / 50 ○ Tolerance: 0.001 ○ Allowable Tolerance: ±0.3μm ○ Roundness: 0.3μm ○ Diameter Variation: 0.3μm ○ Surface Roughness: 0.05μmRa ○ Material: Carbide [Precision Grade] ○ Length: 40 ○ Tolerance: 0.001 ○ Allowable Tolerance: ±0.5μm ○ Roundness: 0.5μm ○ Diameter Variation: 0.5μm ○ Surface Roughness: 0.1μmRa ○ Material: Carbide [Standard Grade] ○ Length: 40 ○ Tolerance: 0.001 ○ Allowable Tolerance: ±1.0μm ○ Roundness: 0.8μm ○ Diameter Variation: 0.8μm ○ Surface Roughness: 0.2μmRa ○ Material: Carbide

Industry-leading, ultra-fine pin gauges thinner than a hair! We manufacture from a minimum diameter of φ0.01 millimeters! Calibration certificates and traceability diagrams can be issued as needed. If you specify your desired dimensions and accuracy, we will provide a quote. These are used for measuring the inner diameter of high-precision ultra-small holes and as master gauges for calibrating measuring instruments. They can also be used as punch pins for small diameter hole punching or as electrode materials for electrical discharge machining. We offer both "integrated type" and "holder (handle) type." Basic Information 【Product Details】 <Tungsten Carbide> ■Nominal Size (φA): 0.010–0.099 ■Length (B): 5–10 ■Tip: 0.001 ■Tolerance: ±0.5μm ■Diameter Variation: 0.5μm ■Surface Roughness: 0.1μmRa <Zirconia Ceramics> ■Nominal Size (φA): 0.030–0.099 ■Length (B): 5–10 ■Tip: 0.001 ■Tolerance: ±1.0μm ■Diameter Variation: 0.5μm ■Surface Roughness: 0.1μmRa *For more details, please refer to the PDF document or feel free to contact us.

This is a stack pin (positioning pin) that is driven in when fixing the entry board and backup board (bake board) before drilling the substrate. The outer diameter ranges from Φ1 and the total length can be approximately 8L. Chamfers can also be added to both sides of the pin. Precision: φ±0.005 (higher precision tolerances are also possible), outer diameter surface roughness can be less than Ra0.1. Material: SKH51 (HRC60 or higher), SUS materials, carbide, etc. We can manufacture from small lots, so please feel free to consult with us.

This is a micro-diameter carbide electrode for electrical discharge machining from Sanwa Creation. Although it is an electrode for electrical discharge machining, it is made of carbide alloy rather than copper or copper-tungsten. In cases where a straight hole needs to be drilled with a finer diameter, electrodes made of high-hardness carbide alloy are used. ■ Material: Carbide alloy 　　　　　　　　　　■ Specification: Minimum diameter φ0.01 and up 　　　■ Step grinding length: 2 mm ■ Outer diameter accuracy: ±0.001 mm 　■ Surface roughness: Ra0.2 µm ■ Shaft dimensions φ2 x 50L (standard) *Dimensions can be custom-made. Please feel free to consult with us.

Introducing pilot pins, guide pins, and positioning pins made of carbide and SKH51 used in press molds! We would like to introduce the "carbide pilot pins, guide pins, and positioning pins" handled by Sanwa Creation Co., Ltd. These pins are inserted for positioning purposes to prevent pitch misalignment in product holes or material waste holes. We can also accommodate shapes with multiple steps. When used in molds or devices that require high corrosion resistance and non-magnetic properties, we can suggest materials such as non-magnetic carbide or zirconia ceramics. 【Specifications (partial)】 ■ Material: Carbide, zirconia ceramics, SKH51 ■ Standards - Custom-made to your desired size - Shapes with multiple steps and LAP (lap) finishing are also available *For more details, please refer to the related links or feel free to contact us. 【Dimension Standards】 ■ Outer diameter (φd): φ0.01 to φ20 ■ Total length (L): up to 240L

A φ2, 90° tapered hole was drilled into the end face of a super fine particle super hard alloy, Sumitomo A1 (HRA91.4) round bar. This time, a diamond-coated tool from Union Tool was used. Compared to the finish of an electroplated tool, the surface is finished quite beautifully. ◇ Material used: Carbide, Sumitomo material A1 (HRA91.4, Co content 13%) ◇ Tool: Union Tool UDCB2006-0042, 2-flute ball end mill R0.3 x 0.42 ◇ Machine: ROKKO Smart Technology Android 2 ◇ Conditions: Spindle speed 30,000, feed rate 200

We would like to introduce the features of ceramic pin gauges that are not found in carbide or steel pin gauges!! Standard Type Diameter: φ0.1 to φ6 Tolerance: ±0.3μm to ±1μm Roundness: 0.3μ to 0.8μ Surface Roughness: Ra0.05 to Ra0.2 Ultra Small Diameter Type Diameter: φ0.03 to φ0.99 Tolerance: ±1μm Material: Zirconia Ceramic Applications - For measuring the inner diameter of small holes - Master pin gauges for calibrating measuring instruments, etc.

Punch pins made of materials such as carbide, SKH51, and PCD (diamond) are currently available in our catalog. They are used for precision hole processing in inkjet printer heads, processing carrier tapes that transport semiconductors and electronic components, and stainless steel processing of connector parts. We introduce punch pins made of carbide and SKH51, which are used in press molds. We can also accommodate shapes with multiple steps. Additionally, in the press processing of ultra-thin materials such as copper foil and aluminum foil, using PCD (polycrystalline diamond) for the tip material reduces adhesion to the punch and achieves longer punch life. 【Specifications (partial)】 ■Materials: Carbide, SKH51, PCD (polycrystalline diamond), etc. ■Standards: Custom-made to your desired size Shapes with multiple steps can also be accommodated. *For more details, please refer to the related links or feel free to contact us.

Tip less than 1 micron! Introduction of processing examples of ultra-hard 1 micron pins Product PR We would like to introduce a case of processing ultra-hard 1 micron pins into "ultra-fine particle ultra-hard alloy" that we conducted. 【Case Overview】 ■ Specifications: φ1×39L×11°×tip width less than 1 micron *SEM image, magnification 2000x ■ Material: Ultra-fine particle ultra-hard alloy ■ Application: Used in the operation of manipulator devices in genetic research.

We have published materials on examples of ceramic pin machining. We introduce topics such as [precision micro-machining with a minimum diameter of φ0.03], [not only round but also triangular, square, and oval-shaped pin machining], and [diverse machining achievements of ceramics]. Machined materials include: alumina, zirconia, silicon nitride, silicon carbide, hot-pressed ceramics, steatite, etc.

We would like to introduce a case study of φ0.5 hole processing in "quartz glass" that we conducted. [Case Overview] ■ Processing Machine: Machining Center ■ Material: Quartz Glass ■ Application: Shower plates used for gas introduction in various manufacturing equipment.

[End Face Machining Example] Molybdenum 0.1×0.2 Oval Columnar Protrusion! Introduction of End Face Machining Example We would like to introduce an example of end face machining performed on "molybdenum." [Case Overview] ■ Material: Molybdenum ■ Shank Diameter: φ4 ■ Shape: Oval Width 0.2mm × Height 0.7mm *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of ultra-hard measuring pins with fine SR processing conducted by our company. 【Case Overview】 ■ Application: Measuring terminals ■ Specification: SR0.025 (+0.005/0) ■ Material: Carbide alloy ■ Processing machine for SR0.025: Profile grinder ■ Measuring instrument for SR0.025: Full circumference 3D measuring instrument MLP-3 *For more details, please refer to the PDF document or feel free to contact us.

【Thin-Walled Machining Case Study】Introduction of SUS316. 【Case Overview】 ■Machining: Machining Center ■Material: SUS316 ■Wall Thickness: 0.15mm ■Application: Injection of chemicals, etc. *For more details, please refer to the related links or feel free to contact us.

We would like to introduce the "Ultra-hard Alloy Micron Pins" handled by Sanwa Creation Co., Ltd. These are ultra-fine pins with an outer diameter of less than φ0.1mm, manufactured using precision grinding technology, and made from ultra-hard alloy and zirconia ceramics. They have a proven track record in applications such as discharge machining electrodes for nozzle holes in diesel engine fuel injection systems and punches for ink nozzles in inkjet printers. 【Specifications】 ■ Material: Ultra-hard alloy, zirconia ceramics ■ Dimension Standards ・ Outer Diameter (φD): φ0.05mm to φ0.10mm ・ Total Length (L): up to 350mm *For more details, please refer to the related links or feel free to contact us.

Sanwa Creation Co., Ltd. offers diamond (PCD) work rests for centerless grinding. Our diamond blades (compact blades) have a replacement cycle that provides 300 times the wear resistance compared to carbide work rests. Additionally, we also support regrinding and repair of the diamond parts, allowing for the recycling of the base material. 【Features】 ■ 300 times the wear resistance compared to carbide work rests ■ Support for regrinding and repair of the diamond parts ■ Recycling of the base material is possible ■ Dimension standards ・Total length: up to 800mm ・Thickness: as thin as 0.5mm～ *For more details, please refer to the related links or feel free to contact us.

We would like to introduce the "Irregular & Eccentric Pins" handled by Sanwa Creation Co., Ltd. Oval, square, triangular to polygonal, eccentric, etc.! We can manufacture them as custom-made products. We respond to various shape needs such as oval, square, triangular to polygonal, and eccentric. They are used as core pins for molds and pilot pins for press molds, and the triangular prism type is also used as reamers. Additionally, in order to effectively utilize the internal space of molds due to miniaturization, we sometimes create punches with the tip eccentrically offset from the shank. 【Specifications】 ■ Material: Carbide, zirconia ceramics, SKH ■ Standards: Custom-made to your desired size ■ Dimension standards ・Shank diameter: φ2 to φ12 ・Total length (L): up to 150L *For more details, please refer to the related links or feel free to contact us.

This is a grinding pin used in pin mill type grinders for crushing various foods and pharmaceuticals. The pin materials available include steel, stainless steel, carbide, fine ceramics, and SKH. Since we manufacture them to order, you can freely specify the dimensions, whether or not to include chamfering, surface roughness, etc. Dimensions, tolerances, materials, etc. are made to order. Please feel free to consult with us.

The "High Precision Small Diameter Pin Gauge for Inner Diameter Measurement" is a carbide pin gauge that enables accurate inner diameter measurement on the micron order. 【Features】 ○ The ultra-precision grade can be used as a master pin gauge. ○ Custom sizes can be manufactured with an outer diameter (φD) of 0.1 to 10mm and a total length of 40 to 60mm. ○ Sizes from φ6.001 to φ10.000 can be made to order. ○ Can also be manufactured from zirconia material. 【Specifications】 [Ultra Precision Grade] ○ Length: 40 / 50 ○ Tolerance: 0.001 ○ Allowable Tolerance: ±0.3μm ○ Roundness: 0.3μm ○ Diameter Variation: 0.3μm ○ Surface Roughness: 0.05μmRa ○ Material: Carbide [Precision Grade] ○ Length: 40 ○ Tolerance: 0.001 ○ Allowable Tolerance: ±0.5μm ○ Roundness: 0.5μm ○ Diameter Variation: 0.5μm ○ Surface Roughness: 0.1μmRa ○ Material: Carbide [Standard Grade] ○ Length: 40 ○ Tolerance: 0.001 ○ Allowable Tolerance: ±1.0μm ○ Roundness: 0.8μm ○ Diameter Variation: 0.8μm ○ Surface Roughness: 0.2μmRa ○ Material: Carbide

Industry-leading, ultra-fine pin gauges with diameters thinner than a hair! We manufacture from a minimum diameter of φ0.01 millimeters! Calibration certificates and traceability diagrams can be issued as needed. If you specify your desired dimensions and accuracy, we will provide a quote. These are used for high-precision inner diameter measurement of ultra-small holes and as master gauges for calibrating measuring instruments. They can also be used as punch pins for small diameter hole punching or as electrode materials for electrical discharge machining. We offer both "integrated type" and "holder (handle) type." Basic Information 【Product Details】 <Tungsten Carbide> ■Nominal Size (φA): 0.010 to 0.099 ■Length (B): 5 to 10 ■Tip: 0.001 ■Tolerance: ±0.5μm ■Diameter Variation: 0.5μm ■Surface Roughness: 0.1μm Ra <Zirconia Ceramics> ■Nominal Size (φA): 0.030 to 0.099 ■Length (B): 5 to 10 ■Tip: 0.001 ■Tolerance: ±1.0μm ■Diameter Variation: 0.5μm ■Surface Roughness: 0.1μm Ra *For more details, please refer to the PDF document or feel free to contact us.

This is a stack pin (positioning pin) that is driven in when fixing the entry board and backup board (bake board) before drilling the substrate. The outer diameter ranges from Φ1 and the total length can be approximately 8L. Chamfers can also be added to both sides of the pin. Accuracy: φ±0.005 (higher precision tolerances are also possible), outer diameter surface roughness can be less than Ra0.1. Material: SKH51 (HRC60 or higher), SUS materials, cemented carbide, etc. We can manufacture from small lots, so please feel free to consult with us.

This is a micro-diameter ultra-hard electrode for electrical discharge machining from Sanwa Creation. Although it is an electrode for electrical discharge machining, it is made of ultra-hard alloy rather than copper or copper tungsten. In cases where a finer hole needs to be drilled straight, an electrode made of high-hardness ultra-hard alloy is used. ■ Material: Ultra-hard alloy 　　　　　　　　　　■ Specification: Minimum diameter φ0.01 and up 　　　■ Step grinding length: 2 mm ■ Outer diameter accuracy: ±0.001 mm 　■ Surface roughness: Ra0.2 µm ■ Shaft dimensions φ2 x 50L (standard) * Dimensions can be custom-made. Please feel free to consult us.

Introducing pilot pins, guide pins, and positioning pins made of carbide and SKH51 used in press molds! We would like to introduce the "carbide pilot pins, guide pins, and positioning pins" handled by Sanwa Creation Co., Ltd. These pins are inserted into product holes or waste holes in materials to prevent pitch misalignment and for positioning purposes. We can also accommodate shapes with multiple steps. When used in molds or devices that require high corrosion resistance and non-magnetic properties, we can suggest materials such as non-magnetic carbide or zirconia ceramics. 【Specifications (partial)】 ■ Material: Carbide, zirconia ceramics, SKH51 ■ Standards - Custom-made to your desired size - Shapes with multiple steps and LAP (lap) finishing are also available *For more details, please refer to the related links or feel free to contact us. 【Dimension Standards】 ■ Outer diameter (φd): φ0.01 to φ20 ■ Total length (L): up to 240L

A φ2, 90° tapered hole was drilled into the end face of a super fine particle super hard alloy, Sumitomo A1 (HRA91.4) round bar. This time, Union Tool's diamond-coated tool was used. Compared to the finish of an electroplated tool, the surface is finished quite beautifully. ◇Material used: Carbide, Sumitomo A1 (HRA91.4, Co content 13%) ◇Tool: Union Tool UDCB2006-0042, 2-flute ball end mill R0.3 x 0.42 ◇Machine: ROKKO Smart Technology Android 2 ◇Conditions: Spindle speed 30,000, feed rate 200

Here are the features of ceramic pin gauges that are not found in carbide or steel pin gauges! Standard Type Diameter: φ0.1 to φ6, Tolerance: ±0.3μm to ±1μm Roundness: 0.3μm to 0.8μm, Surface Roughness: Ra0.05 to Ra0.2 Ultra-small Diameter Type Diameter: φ0.03 to φ0.99, Tolerance: ±1μm Material: Zirconia Ceramic Applications - For measuring the inner diameter of small holes - Master pin gauges for calibrating measuring instruments, etc.