Introducing pilot pins, guide pins, and positioning pins made of carbide and SKH51 used in press molds! We would like to introduce the "carbide pilot pins, guide pins, and positioning pins" handled by Sanwa Creation Co., Ltd. These pins are inserted into product holes or waste holes in materials to prevent pitch misalignment and to perform positioning. We can also accommodate shapes with multiple steps. When used in molds or devices that require high corrosion resistance and non-magnetic properties, we can suggest materials such as non-magnetic carbide or zirconia ceramics. 【Specifications (partial)】 ■ Material: Carbide, zirconia ceramics, SKH51 ■ Standards - Custom-made to your desired size - Shapes with multiple steps and LAP (lap) finishing are also available *For more details, please refer to the related links or feel free to contact us. 【Dimension Standards】 ■ Outer diameter (φd): φ0.01 to φ20 ■ Total length (L): up to 240L

Introducing the features of ceramic pin gauges that are not found in carbide or steel pin gauges!! Standard Type Diameter: φ0.1 to φ6 Tolerance: ±0.3μm to ±1μm Roundness: 0.3μ to 0.8μ Surface Roughness: Ra0.05 to Ra0.2 Ultra Small Diameter Type Diameter: φ0.03 to φ0.99 Tolerance: ±1μm Material: Zirconia Ceramic Applications - For measuring the inner diameter of small holes - Master pin gauges for calibrating measuring instruments, etc.

Punch pins made of materials such as carbide, SKH51, and PCD (diamond) are currently available in our catalog. They are used for precision hole processing in inkjet printer heads, processing carrier tapes that transport semiconductors and electronic components, and stainless steel processing of connector parts. We introduce punch pins made of carbide and SKH51 used in press molds. We can also accommodate shapes with multiple steps. Additionally, in the press processing of ultra-thin materials such as copper foil and aluminum foil, using PCD (polycrystalline diamond) for the tip material reduces adhesion to the punch and achieves longer punch life. 【Specifications (partial)】 ■ Materials: Carbide, SKH51, PCD (polycrystalline diamond), etc. ■ Standards: Custom-made to your desired size Shapes with multiple steps can also be accommodated. *For more details, please refer to the related links or feel free to contact us.

We have released materials on examples of ceramic pin machining. We introduce topics such as [precision micro-machining with a minimum diameter of φ0.03], [not just round, but also triangular, square, and oval-shaped pin machining], and [diverse machining achievements of ceramics]. Machining materials include: alumina, zirconia, silicon nitride, silicon carbide, hot-pressed ceramics, steatite, etc.

We would like to introduce a case study of φ0.5 hole processing in "quartz glass" that we conducted. [Case Overview] ■ Processing Machine: Machining Center ■ Material: Quartz Glass ■ Application: Shower plates used for gas introduction in various manufacturing equipment.

【End Face Machining Example】Molybdenum 0.1×0.2 Oval Columnar Protrusion! Introduction of End Face Machining Example We would like to introduce an example of end face machining performed on "molybdenum." 【Case Overview】 ■Material: Molybdenum ■Shank Diameter: φ4 ■Shape: Oval Width 0.2mm × Height 0.7mm *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of ultra-fine SR processing for "hard alloy" conducted by our company. 【Case Overview】 ■ Application: Measurement terminal ■ Specification: SR0.025(＋0.005/0) ■ Material: Hard alloy ■ Processing machine for SR0.025: Profile grinder ■ Measuring instrument for SR0.025: Full circumference 3D measuring instrument MLP-3 *For more details, please refer to the PDF document or feel free to contact us.

【Thin Material Cutting Processing Example】 Introduction to SUS316. 【Case Overview】 ■ Processing: Machining Center ■ Material: SUS316 ■ Wall Thickness: 0.15mm ■ Application: Injection of chemicals, etc. *For more details, please refer to the related links or feel free to contact us.

We would like to introduce the "Carbide Micron Pins" handled by Sanwa Creation Co., Ltd. These are ultra-fine pins with an outer diameter of less than φ0.1mm, manufactured using precision grinding technology, and made from materials such as carbide and zirconia ceramics. They have a proven track record of being used as discharge machining electrodes for nozzle holes in diesel engine fuel injection systems and as punches for ink nozzles in inkjet printers. 【Specifications】 ■ Material: Carbide, Zirconia Ceramics ■ Dimensional Standards - Outer Diameter (φD): φ0.05mm to φ0.10mm - Total Length (L): up to 350mm *For more details, please refer to the related links or feel free to contact us.

Sanwa Creation Co., Ltd. offers diamond (PCD) workrests for centerless grinding. Our diamond blades (compact blades) have a replacement cycle that provides 300 times better wear resistance compared to carbide workrests. Additionally, we also support regrinding and repair of the diamond parts, allowing for the recycling of the base material. 【Features】 ■ 300 times better wear resistance compared to carbide workrests ■ Support for regrinding and repair of diamond parts ■ Recycling of the base material is possible ■ Dimensional standards ・Total length: up to 800mm ・Thickness: as thin as 0.5mm～ *For more details, please refer to the related links or feel free to contact us.

We would like to introduce the "Triangular Reamer Pin" handled by Sanwa Creation Co., Ltd. It has been manufactured for hole processing in highly brittle materials where standard tools cannot be used. The cutting edge is in the shape of an equilateral triangle. Since the triangle is formed with a single chuck, the axial misalignment with the shank is within 1µm. Orders can be placed in small lots, and specific size requests are also possible. 【Specifications】 ■Material: Carbide, Zirconia Ceramics, SKH51 ■Dimension Standards - Cutting diameter size: (as the circumscribed circle) φ0.5 to φ2.0, other sizes available upon consultation *For more details, please refer to the related links or feel free to contact us.

We would like to introduce the "Three-Layer Coated Pin." By combining functions through multilayer film formation, we have achieved high hardness. It excels in anti-seizing properties, wear resistance, and corrosion resistance. If you specify your desired dimensions and precision standards, we will provide you with a quote. Please feel free to consult with us. 【Features】 ■ Achieves high hardness through the combination of functions via multilayer film formation ■ Excellent anti-seizing properties, wear resistance, and corrosion resistance ■ Surface hardness: Vickers Hv 3000–3500

The "Diamond (PCD) Coiling Tool" is a product used in coiling machines that produce coil springs. It is very effective for coiling processing of wire materials that wear out quickly, such as SUS bare wire and oil-tempered wire, using ultra-hard jigs. We have a proven track record in the production of coiling pins, core rods, wire guides, pitch tools, and more. 【Specifications】 ■ Material: Diamond (PCD) ■ Standards: Custom-made to your desired size *For more details, please refer to the PDF document or feel free to contact us.

Tip size below 1 micron! Introduction of processing examples of ultra-hard 1 micron pins Product PR We would like to introduce a case of processing ultra-hard 1 micron pins into "ultra-fine particle ultra-hard alloy" that we conducted. [Case Overview] ■ Specifications: φ1×39L×11°×tip width below 1 micron *SEM image, magnification 2000x ■ Material: Ultra-fine particle ultra-hard alloy ■ Application: Used in the operation of manipulator devices in gene-related research.

We would like to introduce the diamond (PCD) V-rest handled by Sanwa Creation Co., Ltd. Depending on the usage conditions, the wear resistance is increased by 10 to 40 times compared to carbide V-rests. Because it is made of diamond, it can be processed without using lubricants or oils, eliminating the need for oil supply units and oil maintenance. 【Features】 ■ Wear resistance increased by 10 to 40 times compared to carbide V-rests ■ Can be processed without using lubricants or oils ■ No need for oil supply units or oil maintenance 【Specifications】 ■ Material: Diamond (PCD/Compax) ■ Standards: Custom-made to your desired size *For more details, please refer to the related links or feel free to contact us.

We would like to introduce the "discharge machining copper electrodes" handled by Sanwa Creation Co., Ltd. We have a proven track record in manufacturing with tough pitch copper and copper tungsten, and we can produce not only round bar electrodes but also long tapers and R shapes. Since they are manufactured through grinding processes, there is an advantage in being able to process smaller diameters with reduced runout accuracy compared to electrodes made through lathe processing. 【Features】 - Capable of producing not only round bar electrodes but also long tapers and R shapes - Able to process smaller diameters with reduced runout accuracy

We would like to introduce the "Irregular & Eccentric Pins" handled by Sanwa Creation Co., Ltd. Oval, square, triangular to polygonal, eccentric, etc.! We can manufacture them as custom orders. We respond to various shape needs such as oval, square, triangular to polygonal, and eccentric. In addition to being used as core pins for molds and pilot pins for press molds, the triangular prism type is also used as a reamer. Furthermore, in order to effectively utilize the internal space of molds due to miniaturization, we sometimes create punches with the tip eccentrically offset from the shank. 【Specifications】 ■ Material: Carbide, zirconia ceramics, SKH ■ Standards: Custom-made to your desired size ■ Dimension standards ・Shank diameter: φ2 to φ12 ・Total length (L): up to 150L *For more details, please refer to the related links or feel free to contact us.

This is a grinding pin used in pin mill type grinders for crushing various foods and pharmaceuticals. The pin materials can include steel, stainless steel, carbide, fine ceramics, and SKH, among others. Since we manufacture them to order, you can freely specify the dimensions, whether or not to include a chamfer, surface roughness, etc. Dimensions, tolerances, materials, etc., are made to order. Please feel free to consult with us.

The "High-Precision Small Diameter Pin Gauge for Inner Diameter Measurement" is a carbide pin gauge that enables accurate inner diameter measurements on the micron order. 【Features】 ○ The ultra-precision grade can be used as a master pin gauge. ○ Custom sizes can be manufactured with an outer diameter (φD) of 0.1 to 10mm and a total length of 40 to 60mm. ○ Sizes φ6.001 to φ10.000 can be made to order. ○ Can also be manufactured from zirconia material. 【Specifications】 [Ultra-Precision Grade] ○ Length: 40 / 50 ○ Tolerance: 0.001 ○ Allowable Tolerance: ±0.3μm ○ Roundness: 0.3μm ○ Diameter Variation: 0.3μm ○ Surface Roughness: 0.05μmRa ○ Material: Carbide [Precision Grade] ○ Length: 40 ○ Tolerance: 0.001 ○ Allowable Tolerance: ±0.5μm ○ Roundness: 0.5μm ○ Diameter Variation: 0.5μm ○ Surface Roughness: 0.1μmRa ○ Material: Carbide [Standard Grade] ○ Length: 40 ○ Tolerance: 0.001 ○ Allowable Tolerance: ±1.0μm ○ Roundness: 0.8μm ○ Diameter Variation: 0.8μm ○ Surface Roughness: 0.2μmRa ○ Material: Carbide

Industry-leading, ultra-fine pin gauges thinner than a hair! We manufacture from a minimum diameter of φ0.01 mm! Calibration certificates and traceability diagrams can be issued as needed. If you specify the desired dimensional standards and accuracy, we will provide a quote. These are used for measuring the inner diameter of high-precision ultra-small holes and as master gauges for calibrating measuring instruments. They can also be used as punch pins for small diameter hole punching or as electrode materials for electrical discharge machining. We offer both "integrated type" and "holder (handle) type." Basic Information 【Product Details】 <Tungsten Carbide> ■Nominal Size (φA): 0.010–0.099 ■Length (B): 5–10 ■TPI: 0.001 ■Tolerance: ±0.5μm ■Diameter Variation: 0.5μm ■Surface Roughness: 0.1μm Ra <Zirconia Ceramics> ■Nominal Size (φA): 0.030–0.099 ■Length (B): 5–10 ■TPI: 0.001 ■Tolerance: ±1.0μm ■Diameter Variation: 0.5μm ■Surface Roughness: 0.1μm Ra *For more details, please refer to the PDF document or feel free to contact us.

This is a stack pin (positioning pin) that is driven in when fixing the entry board and backup board (bake board) before drilling the substrate. The outer diameter ranges from Φ1 and the total length can be approximately 8L. Chamfers can also be added to both sides of the pin. Accuracy: φ±0.005 (higher precision tolerances are also possible), outer diameter surface roughness Ra0.1 or less is achievable. Material: SKH51 (HRC60 or higher), SUS materials, carbide, etc. We can manufacture from small lots, so please feel free to consult with us.

This is a micro-diameter carbide electrode for electrical discharge machining from Sanwa Creation. Although it is an electrode for electrical discharge machining, it is made of carbide alloy rather than copper or copper-tungsten. In cases where a finer hole needs to be drilled straight, electrodes made of high-hardness carbide alloy are used. ■ Material: Carbide alloy ■ Standard: Minimum diameter φ0.01 and up ■ Step length: 2 mm ■ Outer diameter accuracy: ±0.001 mm ■ Surface roughness: Ra0.2 µm ■ Shaft dimensions φ2 x 50L (standard) * Dimensions can be custom-made. Please feel free to consult with us.

Introducing pilot pins, guide pins, and positioning pins made of cemented carbide and SKH51, used in press molds! We would like to introduce the "cemented carbide pilot pins, guide pins, and positioning pins" handled by Sanwa Creation Co., Ltd. These pins are inserted into product holes or waste holes in materials to prevent pitch misalignment and to perform positioning. We can also accommodate shapes with multiple steps. When used in molds and devices that require high corrosion resistance and non-magnetic properties, we can suggest materials such as non-magnetic cemented carbide or zirconia ceramics. 【Specifications (partial)】 ■ Material: Cemented carbide, zirconia ceramics, SKH51 ■ Standards - Custom-made to your desired size - Shapes with multiple steps and LAP (lap) finish are also available *For more details, please refer to the related links or feel free to contact us. 【Dimension Standards】 ■ Outer diameter (φd): φ0.01 to φ20 ■ Total length (L): up to 240L

Introducing the features of ceramic pin gauges that are not found in carbide or steel pin gauges!! Standard Type Diameter: φ0.1 to φ6 Tolerance: ±0.3μm to ±1μm Roundness: 0.3μ to 0.8μ Surface Roughness: Ra0.05 to Ra0.2 Ultra Small Diameter Type Diameter: φ0.03 to φ0.99 Tolerance: ±1μm Material: Zirconia Ceramic Applications - For measuring the inner diameter of small holes - Master pin gauges for calibrating measuring instruments, etc.

We introduce punch pins made of carbide and SKH51 used in press molds. We can also accommodate shapes with multiple steps. These are used for precision hole processing of inkjet printer heads, processing of carrier tapes that transport semiconductors and electronic components, and stainless steel processing of connector parts. In addition, for press processing of ultra-thin materials such as copper foil and aluminum foil, using PCD (polycrystalline diamond) for the tip material reduces adhesion to the punch and achieves longer punch life. 【Specifications (partial)】 ■Material: Carbide, SKH51, PCD (polycrystalline diamond), etc. ■Standards: Custom-made to your desired size Shapes with multiple steps can also be accommodated. *For more details, please refer to the related links or feel free to contact us.

We have published materials on examples of ceramic pin machining. We introduce topics such as [precision micro-machining with a minimum diameter of φ0.03], [not only round but also triangular, square, and oval-shaped pin machining], and [diverse machining achievements of ceramics]. Machining materials include alumina, zirconia, silicon nitride, silicon carbide, hot-pressed ceramics, steatite, and others.

We would like to introduce a case study of φ0.5 hole processing on "quartz glass" that we conducted. [Case Overview] ■ Processing Machine: Machining Center ■ Material: Quartz Glass ■ Application: Shower plates used for gas introduction in various manufacturing equipment.

【End Face Machining Example】Molybdenum 0.1×0.2 Oval Columnar Protrusion! Introduction of End Face Machining Example We would like to introduce an example of end face machining performed on "molybdenum." 【Example Overview】 ■Material: Molybdenum ■Shank Diameter: φ4 ■Shape: Oval Width 0.2mm × Height 0.7mm *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of ultra-fine SR processing for "hard alloy" conducted by our company. 【Case Overview】 ■ Application: Measurement terminal ■ Specification: SR0.025(＋0.005/0) ■ Material: Hard alloy ■ Processing machine for SR0.025: Profile grinder ■ Measuring instrument for SR0.025: Full circumference 3D measuring instrument MLP-3 *For more details, please refer to the PDF document or feel free to contact us.

[Thin-Walled Machining Case Study] Introduction of SUS316. [Case Overview] ■ Machining: Machining Center ■ Material: SUS316 ■ Wall Thickness: 0.15mm ■ Application: Injection of chemicals, etc. *For more details, please refer to the related links or feel free to contact us. Sanwa Creation Site https://www.sanwa-creation.co.jp/