Diamond V-Block for Machine Tools (PCD/Compax)
No lubricating oil needed! Long lifespan! Improve the guide performance of machine tools with Diamond V Rest!
In the machine tool industry, high precision and durability are required. Wear on the guide parts can reduce machining accuracy and negatively impact product quality. The use of lubricating oil increases maintenance efforts and raises concerns about environmental impacts due to oil leaks. Our diamond (PCD/Compax) V-rest addresses these challenges. 【Application Scenarios】 - Guide parts of machine tools - Machining of mold components - Machining of motor parts 【Benefits of Implementation】 - Extended lifespan of guides - No need for lubricating oil maintenance - Improved machining accuracy
basic information
【Features】 - Wear resistance is increased by 10 to 40 times compared to carbide V rests. - Machining is possible without the use of lubricants or oils. - No need for lubrication units or oil maintenance. 【Our Strengths】 - Micro precision machining technology: Minimum outer diameter φ0.01 and outer diameter tolerance ±0.0001, roundness 0.0001 (unit: mm). - Capability to handle a wide range of materials: Proven machining experience with various materials such as carbide, zirconia, and alumina. - Quality assurance system certified with ISO9001.
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Applications/Examples of results
[Applications] ■ Mass production cutting lines for motor manufacturers and roundness inspection of pins and shafts ■ Support for products in grinding processes of round bar workpieces ■ Receiving jigs for mold components *For more details, please refer to the related links or feel free to contact us.
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Our company supplies products in the form of pins and shafts made from materials such as cemented carbide and fine ceramics to major tool manufacturers, electronic component manufacturers, and automotive parts manufacturers. Additionally, we manufacture and sell PCD (polycrystalline diamond) wear-resistant tools developed in response to our internal needs. Features of Sanwa Creation: - Micro precision machining: Minimum outer diameter of φ0.01, outer diameter tolerance of ±0.0001, roundness of 0.0001 (unit: mm) - Machining capacity: Currently accepting orders from a minimum lot of 1 piece to tens of thousands of pieces on a monthly basis - Material procurement: Direct procurement of materials is possible from almost all domestic cemented carbide manufacturers. We can also procure materials from European manufacturers and Asian manufacturers in Taiwan, China, and South Korea. We can handle everything from material procurement to processing for fine ceramics as well. - Processed materials: Cemented carbide, zirconia, alumina, silicon nitride, silicon carbide, SIC, SKH51, SUS, SKD, titanium, nickel titanium, ferro-titanium, polycrystalline silicon, etc. - Inspection guarantee system: ISO 9001 certified, calibration certificates for measuring instruments can be issued upon request.
































