Diamond V Rest for Electronic Components (PCD/Compax)
No lubricant needed! V-rest for precision machining!
In the electronic components industry, precision machining requires high accuracy and durability. Particularly as products become smaller, maintaining machining precision is a crucial factor that affects product quality and reliability. Carbide V-blocks may face challenges such as precision degradation due to wear and the management of lubricants. Our diamond (PCD/Compax) V-blocks address these issues. 【Application Scenarios】 * Machining of mold components * Machining of motor components 【Benefits of Implementation】 * 10 to 40 times increased wear resistance compared to carbide V-blocks * Capable of machining without the use of lubricants * No need for lubrication units or oil maintenance
basic information
**Features** * Wear resistance is increased by 10 to 40 times compared to V-rests made of cemented carbide. * Processing is possible without the use of lubricants or oils. * No need for lubrication units or oil maintenance. **Our Strengths** Sanwa Creation specializes in fine precision machining technology, providing high-precision products with outer diameters as small as φ0.01mm, outer diameter tolerances of ±0.0001mm, and roundness of 0.0001mm. Under a quality assurance system certified by ISO9001, we manufacture custom-made products tailored to our customers' needs.
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Applications/Examples of results
【Applications】 ■ Mass production cutting lines for motor manufacturers and roundness inspection of pins and shafts ■ Support for products in grinding processes of round bar workpieces ■ Receiving jigs for mold components *For more details, please refer to the related links or feel free to contact us.
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Our company supplies products in the form of pins and shafts made from materials such as cemented carbide and fine ceramics to major tool manufacturers, electronic component manufacturers, and automotive parts manufacturers. Additionally, we manufacture and sell PCD (polycrystalline diamond) wear-resistant tools developed in response to our internal needs. Features of Sanwa Creation: - Micro precision machining: Minimum outer diameter of φ0.01, outer diameter tolerance of ±0.0001, roundness of 0.0001 (unit: mm) - Machining capacity: Currently accepting orders from a minimum lot of 1 piece to tens of thousands of pieces on a monthly basis - Material procurement: Direct procurement of materials is possible from almost all domestic cemented carbide manufacturers. We can also procure materials from European manufacturers and Asian manufacturers in Taiwan, China, and South Korea. We can handle everything from material procurement to processing for fine ceramics as well. - Processed materials: Cemented carbide, zirconia, alumina, silicon nitride, silicon carbide, SIC, SKH51, SUS, SKD, titanium, nickel titanium, ferro-titanium, polycrystalline silicon, etc. - Inspection guarantee system: ISO 9001 certified, calibration certificates for measuring instruments can be issued upon request.