Diamond V Rest for Medical Devices (PCD/Compax)
For precise polishing of medical devices! Enhanced durability, maintenance-free diamond V rest.
In the medical device industry, precise polishing processes are required to ensure product quality and safety. Particularly for components such as implants and surgical instruments, where high precision is demanded, the accuracy of polishing directly impacts product performance and patient safety. Traditional V-rests can face challenges such as precision degradation due to wear and management of lubricants. Our diamond (PCD/Compact) V-rest addresses these issues. 【Usage Scenarios】 - Precision polishing of implant components - Polishing of surgical instruments - Polishing of medical precision parts 【Benefits of Implementation】 - Maintenance of polishing accuracy due to high wear resistance - Cost reduction through decreased lubricant management - Reduced maintenance frequency
basic information
【Features】 - Wear resistance increased by 10 to 40 times compared to carbide V rests. - Processing possible without using lubricants or oils. - No need for lubrication units or oil maintenance. 【Our Strengths】 - Fine precision machining: Minimum outer diameter φ0.01 and outer diameter tolerance ±0.0001, roundness 0.0001 (unit: mm). - Processing capability: Currently accepting orders from a minimum lot of 1 piece to tens of thousands of pieces every month. - Material procurement: Direct procurement of materials from almost all domestic carbide manufacturers is possible. Additionally, materials can be procured from European manufacturers and Asian manufacturers in Taiwan, China, and South Korea. Fine ceramics can also be handled comprehensively from material procurement to processing. - Processed materials: Carbide, zirconia, alumina, silicon nitride, silicon carbide, SIC, SKH51, SUS, SKD, titanium, nickel-titanium, ferro-titanium, polycrystalline silicon, etc. - Inspection guarantee system: ISO 9001 certified, calibration certificates for measuring instruments can be issued upon request.
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Applications/Examples of results
【Applications】 ■ Mass production cutting lines for motor manufacturers and roundness inspection of pins and shafts ■ Workpiece support for grinding processing of round bars ■ Receiving jigs for mold components *For more details, please refer to the related links or feel free to contact us.
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Our company supplies products in the form of pins and shafts made from materials such as cemented carbide and fine ceramics to major tool manufacturers, electronic component manufacturers, and automotive parts manufacturers. Additionally, we manufacture and sell PCD (polycrystalline diamond) wear-resistant tools developed in response to our internal needs. Features of Sanwa Creation: - Micro precision machining: Minimum outer diameter of φ0.01, outer diameter tolerance of ±0.0001, roundness of 0.0001 (unit: mm) - Machining capacity: Currently accepting orders from a minimum lot of 1 piece to tens of thousands of pieces on a monthly basis - Material procurement: Direct procurement of materials is possible from almost all domestic cemented carbide manufacturers. We can also procure materials from European manufacturers and Asian manufacturers in Taiwan, China, and South Korea. We can handle everything from material procurement to processing for fine ceramics as well. - Processed materials: Cemented carbide, zirconia, alumina, silicon nitride, silicon carbide, SIC, SKH51, SUS, SKD, titanium, nickel titanium, ferro-titanium, polycrystalline silicon, etc. - Inspection guarantee system: ISO 9001 certified, calibration certificates for measuring instruments can be issued upon request.