Ultra-hard alloy micro diameter pin gauge for medical devices
Thinner than hair! A carbide pin gauge that enables precision control at the micron level.
In the field of medical devices, high precision is required in the processing of fine components such as catheter parts and artificial dialysis machines. In particular, dimensional control at the micron level is a crucial factor that affects the safety and performance of products. Inaccurate measurements can lead to product defects and risks to patients. Our ultra-hard alloy micro-diameter pin gauges, with diameters ranging from 0.01 to 0.099 mm, achieve a tolerance of ±0.5 μm, contributing to improved precision in the micro-processing of medical device manufacturing. 【Application Scenarios】 - Measurement of catheter parts - Measurement of plungers for artificial dialysis machines - Inspection of micro-machined components 【Benefits of Implementation】 - Reduction in product defect rates through high-precision measurements - Maintenance of stable measurement accuracy over the long term - Shortening of development time by accommodating custom specifications
basic information
【Features】 - Ultra-precise finishing with an outer diameter tolerance of ±0.5μm - Support from a minimum lot of 1 piece to mass production - Made of cemented carbide for high hardness and wear resistance - Compatible with extremely small diameters ranging from 0.01 to 0.099mm - Long lifespan contributing to cost reduction 【Our Strengths】 - Micro precision machining technology: minimum outer diameter φ0.01, outer diameter tolerance ±0.0001, roundness 0.0001mm - Compatibility with a variety of materials: cemented carbide, zirconia, alumina, etc. - Quality assurance through ISO9001 certification - Support from a minimum lot of 1 piece and mass production system - Consistent support from material procurement to processing
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Model number/Brand name
Ultra-small diameter pin gauge
Applications/Examples of results
[Applications] - Medical field: Measurement of catheter components and plunger in artificial dialysis devices - Semiconductor field: Verification of positioning for chips and substrates - Energy field: Accuracy verification of fuel cell components - Research applications: Evaluation of microfluidic devices and microfabrication
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Our company supplies products in the form of pins and shafts made from materials such as cemented carbide and fine ceramics to major tool manufacturers, electronic component manufacturers, and automotive parts manufacturers. Additionally, we manufacture and sell PCD (polycrystalline diamond) wear-resistant tools developed in response to our internal needs. Features of Sanwa Creation: - Micro precision machining: Minimum outer diameter of φ0.01, outer diameter tolerance of ±0.0001, roundness of 0.0001 (unit: mm) - Machining capacity: Currently accepting orders from a minimum lot of 1 piece to tens of thousands of pieces on a monthly basis - Material procurement: Direct procurement of materials is possible from almost all domestic cemented carbide manufacturers. We can also procure materials from European manufacturers and Asian manufacturers in Taiwan, China, and South Korea. We can handle everything from material procurement to processing for fine ceramics as well. - Processed materials: Cemented carbide, zirconia, alumina, silicon nitride, silicon carbide, SIC, SKH51, SUS, SKD, titanium, nickel titanium, ferro-titanium, polycrystalline silicon, etc. - Inspection guarantee system: ISO 9001 certified, calibration certificates for measuring instruments can be issued upon request.