Extending the lifespan of molds with diamond workrests for molds.
Diamond workrest that achieves stability and longevity in mold processing.
In the mold industry, high precision and durability are required. In particular, mold components that can withstand long hours of operation greatly influence production efficiency. Wear of the work rest can lead to a decrease in machining accuracy and shorten the lifespan of the mold. Our diamond (PCD/Compax) work rests contribute to the longevity of molds due to their hardness and wear resistance. They achieve 300 times the wear resistance compared to carbide work rests, significantly reducing the frequency of replacements. 【Application Scenarios】 * Mold grinding * Mass production processing * High precision machining 【Benefits of Implementation】 * Increased lifespan of work rests * Improved machining accuracy * Cost reduction
basic information
【Features】 * 300 times higher wear resistance compared to carbide work rests * Support for regrinding or replacement repairs of diamond parts * Recycling of base materials is possible 【Our Strengths】 Sanwa Creation specializes in fine precision processing technology and provides custom-made products tailored to customer needs. Under a quality management system certified by ISO 9001, we deliver high-precision products.
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Applications/Examples of results
[Examples of Achievements] ■ For mass production centerless processing of motor shafts, bearings, carbide drills, ferrite, etc. *For more details, please refer to the related links or feel free to contact us.
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Our company supplies products in the form of pins and shafts made from materials such as cemented carbide and fine ceramics to major tool manufacturers, electronic component manufacturers, and automotive parts manufacturers. Additionally, we manufacture and sell PCD (polycrystalline diamond) wear-resistant tools developed in response to our internal needs. Features of Sanwa Creation: - Micro precision machining: Minimum outer diameter of φ0.01, outer diameter tolerance of ±0.0001, roundness of 0.0001 (unit: mm) - Machining capacity: Currently accepting orders from a minimum lot of 1 piece to tens of thousands of pieces on a monthly basis - Material procurement: Direct procurement of materials is possible from almost all domestic cemented carbide manufacturers. We can also procure materials from European manufacturers and Asian manufacturers in Taiwan, China, and South Korea. We can handle everything from material procurement to processing for fine ceramics as well. - Processed materials: Cemented carbide, zirconia, alumina, silicon nitride, silicon carbide, SIC, SKH51, SUS, SKD, titanium, nickel titanium, ferro-titanium, polycrystalline silicon, etc. - Inspection guarantee system: ISO 9001 certified, calibration certificates for measuring instruments can be issued upon request.