Diamond Workrest for Electronic Components
For mass production centerless processing of motor shafts and similar components. Achieving long life and high precision.
In the electronic components industry, establishing a mass production system is essential for balancing cost reduction and quality maintenance. Particularly in the grinding of precision parts such as motor shafts, high precision and durability are required. Traditional carbide workrests have a high frequency of replacement due to wear, which has been a factor in reducing production efficiency. Our diamond (PCD/Compax) workrests achieve long life and high-precision grinding, supporting the mass production system. 【Usage Scenarios】 - Centerless processing of mass-produced motor shafts - Manufacturing of electronic components requiring high-precision grinding 【Benefits of Implementation】 - 300 times increased wear resistance compared to carbide workrests - Improved production efficiency due to reduced replacement frequency - Cost reduction through regrinding and repair services
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【Features】 - Made of carbide, with 300 times increased wear resistance compared to work rests - Support for regrinding or replacement repairs of the diamond part - Recycling of the base material is possible 【Our Strengths】 Sanwa Creation supplies products in pin and shaft shapes made from materials such as carbide and fine ceramics to major tool manufacturers, electronic component manufacturers, and automotive parts manufacturers. Utilizing our fine precision processing technology, we provide products tailored to our customers' needs. We also have a quality assurance system certified by ISO 9001.
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Applications/Examples of results
[Examples of Achievements] ■ For mass production centerless processing of motor shafts, bearings, carbide drills, ferrite, etc. *For more details, please refer to the related links or feel free to contact us.
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Our company supplies products in the form of pins and shafts made from materials such as cemented carbide and fine ceramics to major tool manufacturers, electronic component manufacturers, and automotive parts manufacturers. Additionally, we manufacture and sell PCD (polycrystalline diamond) wear-resistant tools developed in response to our internal needs. Features of Sanwa Creation: - Micro precision machining: Minimum outer diameter of φ0.01, outer diameter tolerance of ±0.0001, roundness of 0.0001 (unit: mm) - Machining capacity: Currently accepting orders from a minimum lot of 1 piece to tens of thousands of pieces on a monthly basis - Material procurement: Direct procurement of materials is possible from almost all domestic cemented carbide manufacturers. We can also procure materials from European manufacturers and Asian manufacturers in Taiwan, China, and South Korea. We can handle everything from material procurement to processing for fine ceramics as well. - Processed materials: Cemented carbide, zirconia, alumina, silicon nitride, silicon carbide, SIC, SKH51, SUS, SKD, titanium, nickel titanium, ferro-titanium, polycrystalline silicon, etc. - Inspection guarantee system: ISO 9001 certified, calibration certificates for measuring instruments can be issued upon request.