Diamond Workrest for Machine Tools
Workrests for mass production centerless processing, such as motor shafts.
In the machine tool industry, high-precision machining is a crucial factor that affects product quality. Particularly in mass production centerless machining of components like motor shafts, the quality of the work rest significantly impacts machining accuracy. Traditional carbide work rests have faced challenges due to precision degradation from wear. Our diamond (PCD/Compax) work rests achieve long life and high-precision grinding, addressing these issues. 【Application Scenarios】 * Mass production machining of motor shafts * Machining of parts requiring high-precision grinding * Machining that demands wear resistance 【Benefits of Implementation】 * Improved machining accuracy * Reduced frequency of work rest replacements * Lower total costs
basic information
**Features** * 300 times higher wear resistance compared to carbide work rests * Supports regrinding and repair of diamond parts * Recyclable base materials **Our Strengths** Sanwa Creation supplies precision parts made from materials such as carbide and fine ceramics to major tool manufacturers, electronic component manufacturers, and automotive parts manufacturers. Utilizing our fine precision processing technology, we provide custom-made products tailored to our customers' needs. We also have a quality assurance system certified by ISO 9001.
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Applications/Examples of results
[Examples of Achievements] ■ For mass production centerless processing of motor shafts, bearings, carbide drills, ferrite, etc. *For more details, please refer to the related links or feel free to contact us.
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Our company supplies products in the form of pins and shafts made from materials such as cemented carbide and fine ceramics to major tool manufacturers, electronic component manufacturers, and automotive parts manufacturers. Additionally, we manufacture and sell PCD (polycrystalline diamond) wear-resistant tools developed in response to our internal needs. Features of Sanwa Creation: - Micro precision machining: Minimum outer diameter of φ0.01, outer diameter tolerance of ±0.0001, roundness of 0.0001 (unit: mm) - Machining capacity: Currently accepting orders from a minimum lot of 1 piece to tens of thousands of pieces on a monthly basis - Material procurement: Direct procurement of materials is possible from almost all domestic cemented carbide manufacturers. We can also procure materials from European manufacturers and Asian manufacturers in Taiwan, China, and South Korea. We can handle everything from material procurement to processing for fine ceramics as well. - Processed materials: Cemented carbide, zirconia, alumina, silicon nitride, silicon carbide, SIC, SKH51, SUS, SKD, titanium, nickel titanium, ferro-titanium, polycrystalline silicon, etc. - Inspection guarantee system: ISO 9001 certified, calibration certificates for measuring instruments can be issued upon request.