Diamond Workrest for Tools
Diamond workrest achieving long lifespan and high-precision grinding.
In the tool industry, the durability of tools in grinding processes significantly affects production efficiency and costs. Particularly in mass production machining of components like motor shafts, wear on workrests leads to frequent replacement tasks, resulting in decreased operational rates. Our diamond (PCD/Compax) workrests achieve long life and high-precision grinding due to their hardness and wear resistance, contributing to improved tool durability. 【Usage Scenarios】 - Mass production centerless machining of motor shafts - Desire to reduce the frequency of workrest replacements in grinding processes - Aim for stable high-precision grinding operations 【Benefits of Implementation】 - 300 times increased wear resistance compared to carbide workrests - Cost reduction due to decreased replacement frequency - Achievement of stable machining accuracy
basic information
【Features】 - Made of cemented carbide, with 300 times increased wear resistance compared to work rests - Support for regrinding or replacement repairs of the diamond part - Recycling of the base material is possible 【Our Strengths】 Sanwa Creation supplies products in pin and shaft shapes made from materials such as cemented carbide and fine ceramics to major tool manufacturers, electronic component manufacturers, and automotive parts manufacturers. Utilizing our fine precision processing technology, we provide custom-made products tailored to our customers' needs. We also have a quality assurance system certified by ISO 9001 in place.
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Applications/Examples of results
[Examples of Achievements] ■ For mass production centerless processing of motor shafts, bearings, carbide drills, ferrite, etc. *For more details, please refer to the related links or feel free to contact us.
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Our company supplies products in the form of pins and shafts made from materials such as cemented carbide and fine ceramics to major tool manufacturers, electronic component manufacturers, and automotive parts manufacturers. Additionally, we manufacture and sell PCD (polycrystalline diamond) wear-resistant tools developed in response to our internal needs. Features of Sanwa Creation: - Micro precision machining: Minimum outer diameter of φ0.01, outer diameter tolerance of ±0.0001, roundness of 0.0001 (unit: mm) - Machining capacity: Currently accepting orders from a minimum lot of 1 piece to tens of thousands of pieces on a monthly basis - Material procurement: Direct procurement of materials is possible from almost all domestic cemented carbide manufacturers. We can also procure materials from European manufacturers and Asian manufacturers in Taiwan, China, and South Korea. We can handle everything from material procurement to processing for fine ceramics as well. - Processed materials: Cemented carbide, zirconia, alumina, silicon nitride, silicon carbide, SIC, SKH51, SUS, SKD, titanium, nickel titanium, ferro-titanium, polycrystalline silicon, etc. - Inspection guarantee system: ISO 9001 certified, calibration certificates for measuring instruments can be issued upon request.